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CONNECTION

Air Connection

The Zero Air  Generator should be connected to a 

clean, dry, OIL - FREE

source of compressed air. A 

minimum pressure of 85 psig (5.86 barg ). The inlet and outlet connections are 1/4" BSP female.
The Inlet air should conform to the following specifications:

Minimum Pressure

85 psig

Maximum Pressure

125 psig

Maximum Hydrocarbon Content

100 ppm

The inlet air should be oil free and pre-filtered to remove bulk moisture. Although not essential, an air
drier up-stream of the generator will ensure a long and trouble free life.

Note the platinum catalyst within the Zero Air Catalytic Chamber will become poisoned if it 
comes into contact with any halogenated hydrocarbons, silicone sprays, silicone greases, 
phosphorous compounds, lead components, high sulphur vapours or other catalyst poisons.

The air supply should be connected to the generator inlet on the back panel left side of the cabinet 
(looking from the front). The user's application should be connected to the outlet on the right side of the 
cabinet. To avoid leakage/impurity ingress, use PTFE tape on all fittings.
Slowly, turn on the air supply until the required pressure is attained. There is no physical method of 
restricting the gas output from the generator. The user should therefore ensure that the application only 
receives a maximum flow not exceeding the rating for the generator. Demand in excess of the rated 
capacity of will result in higher levels of hydrocarbons in the delivered gas.

8

Electrical Connection

Important Electrical Notice

This unit is classified as SAFETY CLASS 1 equipment. THIS UNIT MUST BE EARTHED. Before 
connecting the unit to the mains supply, please check the information on the serial plate. The 
mains supply must be of the stated AC voltage and frequency.

EARTH/GROUND (E): -

Green & Yellow 

or

Green

LIVE (L): -

Brown

Black

Neutral (N): -

Blue

White

Fuse

The generator protection fuse is located within the bayonet cap panel mounted fuse holder on the 
front panel. The fuse is rated at 10Amp. 

Connect the generator to a single-phase 110 volt supply using the power cord provided.

ZA-070-19”Rack System Gas Generator

UM – ZA-070  

Summary of Contents for Zero Air ZA015

Page 1: ...USER MANUAL UM Zero Air 19 Rack System ZERO AIR GAS GENERATOR...

Page 2: ...tions 11 Maintenance Schedule 10 Commissioning 9 Principle of Operation 8 Electrical Air Connection 4 4 5 6 7 Warranty Statement Safety Notice to Users Safety Notice Declaration of Conformity Introduc...

Page 3: ...cB Weight of unit changed to 13kg 6 10 11 04 FAD Technical Support number updated 5 30 03 05 FAD New style front added 4 16 11 04 FAD USA Technical support number updated 3 25 01 02 SGM Digital PID Co...

Page 4: ...e 4 In the event of the Customer making a claim in respect of any defect in terms of clause 2 hereof the Customer must 4 1 reasonably satisfy the Company that the Goods have been properly installed co...

Page 5: ...f electrical shock personal injury or death disconnect power before removing any cover of this equipment Caution To avoid risk of personal injury NEVER disconnect any pipe fitting or filter bowl while...

Page 6: ...Declaration of Conformity 6 Declaration of Conformity ZA 070 19 Rack System Gas Generator UM ZA 070...

Page 7: ...ar The generator should be placed on a steady and level base The generator is designed to be installed inside a standard 19 telecom cabinet The generator requires 4U space overall Performance of the g...

Page 8: ...uld be connected to the outlet on the right side of the cabinet To avoid leakage impurity ingress use PTFE tape on all fittings Slowly turn on the air supply until the required pressure is attained Th...

Page 9: ...o Air catalytic combustion chamber This works on the principle of catalytic oxidation where hydrocarbons from the incoming compressed air supply are cracked to carbon dioxide and water The hydrocarbon...

Page 10: ...it Refit the lid Open the air supply and switch the Power supply ON to unit Set the regulator on the front panel Regulator to the desired pressure Check that the cooling fan at the rear of the generat...

Page 11: ...l number of parts the Peak Zero Air Generator will have a long and trouble free life However as with all scientific and technical equipment it should be regularly inspected by a competent person and t...

Page 12: ...Serviceable Parts List 0 01um Particles 60 minutes Start up time 10 Amps Fuse 7 Litres min ATP Maximum Outlet Flow 100 psig Maximum Gas Outlet Pressure 8 psig Maximum Pressure Drop Outlet Inlet P Out...

Page 13: ...Pneumatic Pneumatic Diagram 13 Heater Rod Thermocouple Outlet ZAxxx Pneumatic Diagram Inlet Filter Regulator Cat Chamber Cooling Coil ZA 070 19 Rack System Gas Generator UM ZA 070...

Page 14: ...15 ZA015 070 19 Rack System Gas Generator UM ZA015 070 Electrical Diagram Electrical Diagram 14 ZA 070 19 Rack System Gas Generator UM ZA 070...

Page 15: ...Maintenance Log Name Date Remarks Work Done Model Serial number Maintenance log 15 ZA 070 19 Rack System Gas Generator UM ZA 070...

Page 16: ...Notes 16 ZA 070 19 Rack System Gas Generator UM ZA 070...

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