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PDPG-H    Manual

Page  14

SYMPTOM

PROBABLE  CAUSE

SOLUTION

Piston  suddenly  floating  or 
descend.

Piston  and  Cylinder 
contaminated.

Disassemble  P/C  module  to 
cleaning.

Piston  does  not  rotate.

1.  Piston  position  is  fully   
floating  or  in  the  bottom.

2.  Motor  trouble  or 
disconnected  belt.

1.  Pressurized  or  reduce  pressure 
to  make  correct  piston  position.

2.  Replace  motor  or  belt.

Piston  dropped  very 
quickly.

Internal  or  external  leaks.

Find  the  leaks  point  then  tighten 
or  change  the  fitting  to  remove 
the  leaks.

Piston  does  not  float.

Damaged  Pressure 
generator/controller  O-ring. 

Replace  Pressure 
generator/controller  O-ring.

3.  Trouble  Shooting

3.1.  Overview

PDPG  has  precision  machining  technology  and  high  electronic  engineering  technology 

therefore,  it  need  to  handle  carefully. 

Parts  of  the  defect  and  the  damage  can  lead  to  unexpected  and  dangerous  results. 

User  needs  to  get  training  from  who  is  well-acquainted  with  operation  of  PDPG 

system. 

3.2.  Troubleshooting  Checklist

Summary of Contents for PDPG-H

Page 1: ...PDPG H PDPG H Dead Weight Tester User Manual ...

Page 2: ...Specifications 3 1 3 Product Figures 4 2 Installation Operation 6 2 1 Unpacking And Inspection 6 2 2 Product Requirement 7 2 3 Setup 8 2 4 General Operation 9 2 5 Defined Pressure Calculations 12 2 6 Storage 13 3 Troubleshooting 14 3 1 Overview 14 3 2 PDPG Troubleshooting Checklist 14 ...

Page 3: ... 0 02 MPa 0 1 MPa 10 MPa 20 MPa 0 5 MPa kg 0 05 MPa 0 25 MPa 25 MPa 50 MPa 1 MPa kg 0 1 MPa 0 5 MPa 50 MPa 100 MPa 2 MPa kg 0 2 MPa 1 MPa 100 MPa 200 MPa 1 Introduction 1 1 Product Overview Dead Weight Tester is used as a generator of an accurately known pressure It measures pressure as force per unit area Therefore Dead Weight Tester is the most accurate pressure calibrator M Mass x g Acceleratio...

Page 4: ...PDPG H Manual Page 4 1 3 Product Figures 1 3 1 Front Panel Figure 1 Front Panel 1 3 2 Product Dimension Figure 1 Front And Side Appearance Dimension W 39 cm D 30 cm H 33 cm ...

Page 5: ...nce Of System No Parts No Parts Piston Cylinder Module Height Adjustment Knob Bell Manual Piston Rotation button Mass Automatic Piston Rotation Button Instrument Platform Handle Piston Position Indicator Platform Table 1 Description of Figure 2 Appearance Of System ...

Page 6: ...hecking all of the parts from PDPG system Refer to Table2 when its unpacking PARTS PART PDPG H System Included Accessaries Pressure Controller OPS J 1 Piston Cylinder Module 1 Mass set 1 Mass Tray 1 Fitting and Adaptor Set 1 SUS Tube 1 Power Cable 1 Sebacate Oil 1 Liter 1 User Manual 1 KOLAS Certificated Calibration Report 1 Parts on above equipped directly to the product can be shipped Table 2 PD...

Page 7: ... points should be noted The stability of the table PDPG weight is approximately 12 kg 35 kg of Mass set can be raised The table should selected with no change horizontally when mass set raised to the maximum weight The location of the platform other than the equipment and components It required sufficient space to install the Multi test port pressure controller and etc External pressure connection...

Page 8: ...the placement of the platform and pressure controller but here is recommended placement is as follows ex From left side Mass Set PDPG Platform Pressure Controller Multi Test port 2 3 2 Pressure Tubing Connection General information for connection Connect the PDPG platform with pressure controller that using PDK supplied connection kit Using tubing line PDK Supplied to connect rear test port of PDP...

Page 9: ...cing each range of Piston Cylinder module Piston Cylinder Module 1 MPa kg Composition Of Mass 1 Piston Cylinder 1 bar 2 Bell 4 bar 3 1 bar 4 2 bar 1 5 2 bar 2 6 5 bar 7 10 bar 8 20 bar 1 9 20 bar 2 10 Make Up 45 bar 11 50 bar 1 12 50 bar 2 13 50 bar 3 14 50 bar 4 15 50 bar 5 16 50 bar 6 17 50 bar 7 18 50 bar 8 19 50 bar 9 20 50 bar 10 21 50 bar 11 22 50 bar 12 ...

Page 10: ...ent Verified that the default setting of the PDPG system has been complete before started Connect UUT Unit Under Test to Pressure generator or test port Loading mass on mass loading bell as much as user wants to measure the pressure Close Vent Valve then using lever type hand pump to generate initial pressure generating After initial pressure generated using Volume Adjust to increasing the pressur...

Page 11: ...ly When this button is pressed motor works then piston rotates always If piston is fully float or in the bottom piston does not rotate and motor rotates only Even piston is in out of measuring area motor always works therefore we recommend between measurable area 2 Red Green Button When these buttons are pressed motor works and piston rotates when piston is in measurable area Automatically stop th...

Page 12: ... Piston Cylinder s pressure value with loaded masses that pressure value marked on masses Ex Basically Bell Piston 5 bar If masses are as following 45 bar 1ea 50 bar 3 ea Total pressure value is 5 45 50 50 50 200 bar Precision Reference Pressure Calculation m Total masses loaded on piston g Local gravity ρa Air density ρm Mass density γ Surface tension coefficient of Oil Does not applied pneumatic...

Page 13: ...en the equipment is not use for a long term or moving PDPG system for calibration Turn Piston Cylinder module CCW to remove from PDPG platform then store in Piston Cylinder module case Store all of masses in mass set case Remove the tubing from test port on rear PDPG platform then plugged Packing well the PDPG platform in carrying case to prevent shaken When it need to move do not shake or turn th...

Page 14: ... very quickly Internal or external leaks Find the leaks point then tighten or change the fitting to remove the leaks Piston does not float Damaged Pressure generator controller O ring Replace Pressure generator controller O ring 3 Trouble Shooting 3 1 Overview PDPG has precision machining technology and high electronic engineering technology therefore it need to handle carefully Parts of the defec...

Page 15: ...15 PDK AUTHORIZED SERVICE CENTER COMPANY ADDRESS TEL FAX e mail PDK Co Ltd 10 6 EXPO RO 339 BEON GIL YUSEONG GU DAEJEON KOREA ZIP 34122 042 862 6880 042 862 6881 pdk pdk co kr Solution for Pressure Measurement Calibration ...

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