PD Technology BigBot Assembly Instructions Manual Download

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BIGBOT KIT ASSEMBLY INSTRUCTIONS

www.BigBot-3D.com
1/22/2017
V0.6

Summary of Contents for BigBot

Page 1: ...BIGBOT KIT ASSEMBLY INSTRUCTIONS www BigBot 3D com 1 22 2017 V0 6...

Page 2: ...LL BE NO BETTER THAN A SLIGHTLY SNUG SCREW IF IN DOUBT PLEASE JUST ENSURE A SNUG FIT IF SCREW TIGHTNESS IS IMPORTANT IT WILL BE ESPECIALLY NOTED IN THIS INSTRUCTION MANUAL CAUTION THIS ASSEMBLY CONTAI...

Page 3: ...PAGE 16 2 2 BUILD Y BELT IDLER TENSIONER PAGE 17 2 3 ASSEMBLE FRONT AND REAR FRAME MEMBERS PAGE 18 2 4 ASM LOWER Z BEARING ROD MOUNT 2 TIMES PAGE 19 2 5 ASM SIDE FRAME MEMBERS PAGE 20 2 6a 600x600 ONL...

Page 4: ...S TO CARRIAGE PAGE 46 4 13 OPTIONAL R EXTRUDER LIFT DUAL EXTRUDER ONLY PAGE 47 4 14 ADJUST BED LEFT OR RIGHT AND GANTRY FORWARD OR BACK PAGE 48 5 1 AC CIRCUIT COMPONENTS PAGE 49 5 2 AC CIRCUIT WIRING...

Page 5: ...ART LOCATION QTY 1 LONG THUMB WHEEL PLASTIC PARTS BAG 4 2 SHORT THUMB WHEEL PLASTIC PARTS BAG 4 3 SCREW BAG 33 4 4 LOCK WASHER BAG 10 4 5 NUT BAG 4 8 USE SHORTER M5 SCREW TO SHOULDER WHEEL AGAINST AND...

Page 6: ...1 2 ASSEMBLE HEIGHT LOCKING THUMB NUT 4 TIMES PART LOCATION QTY 1 LONG THUMB WHEEL PLASTIC PARTS BAG 4 2 SCREW BAG 32 4 3 LOCK WASHER BAG 10 4 4 NUT BAG 4 4 2 1 3 4...

Page 7: ...4 3 Y BEARING MOUNT L PLASTIC PARTS BAG 2 4 Y BEARING MOUNT R PLASTIC PARTS BAG 2 5 CORNER BRACKET HARDWARE BOX 4 6 WASHER 10MM OD BAG 9 4 7 WASHER 15MM OD BAG 8 4 8 WING NUT BAG 6 4 9 NUT BAG 5 4 10...

Page 8: ...00x300 300x300 BAG 52 22 12 8 600x600 3 WASHERS 600x300 300x300 BAG 53 44 24 16 600x600 4 T SLOT NUTS 600x300 300x300 BAG 3 22 12 8 UNPACK ALUMINUM BED KEEP PROTECTIVE FILM ON THIS STEP IS EASIEST WIT...

Page 9: ...ME 2 600x300 555mm 21 85 2020 FRAME 300x300 250mm 9 85 2020 FRAME WRAPPED IN BOX 4 2 2 1 5 ASSEMBLE HEATERS TO BUILD PLATFORM MAY BE SUPPLIED PRE ASSEMBLED IF HEATERS ARE APPLIED TO ALUMINUM BED THIS...

Page 10: ...ME PART LOCATION QTY 1 Y BEARING MOUNT ASM 1 3 1 2 TSLOT NUT BAG 3 4 3 SCREW BAG 24 4 LOOSEN HEIGHT LOCK THUMB NUT TO TIGHTEN SCREW ORIENTATION OF THIS WALL 4 PLACES IN RELATION TO FRONT OF BED IS IMP...

Page 11: ...1 8 ASM SIDE FRAME INTO BUILD PLATFORM PART LOCATION QTY 590mm 23 23 2020 FRAME 1 285mm 11 23 2020 FRAME 285mm 11 23 2020 FRAME WRAPPED IN BOX 2 1...

Page 12: ...1 9 ASSEMBLE FRAME CROSS MEMBERS 600x600 ONLY PART LOCATION QTY 1 600x600 330mm 13 2020 FRAME DRILLED 600x300 N A 300x300 N A WRAPPED IN BOX 2 0 0 2 T SLOT NUT BAG 3 8 3 SCREW BAG 29 8 2 IN RAIL 3 1...

Page 13: ...TOR HEATED BED BAG 1 2 KAPTON TAPE HEATED BED BAG 1 1 2 TAPE THERMISTOR BEAD END TO CENTER OF BUILD PLATE BOTTOM WITH KAPTON TAPE TAPE IN 3 PLACES MIN NOTE FOR 300x300 PRINTER PLACE THERMISTOR IN CENT...

Page 14: ...HAIN BOTTOM MOUNT PLASTIC PARTS BAG 1 7 Y CABLE CHAIN BOTTOM WASHER BAG 9 2 8 Y CABLE CHAIN BOTTOM SCREW BAG 24 2 9 END PROTECTORS PLASTIC PARTS BAG 4 10 END PROTECTOR SCREW BAG 57 4 ASSEMBLE SCREWS L...

Page 15: ...ROD MOUNT HARDWARE 4 TIMES PART LOCATION QTY 1 Y ROD MOUNT PLASTIC PARTS BAG 4 2 NUT BAG 1 4 3 T SLOT NUT BAG 3 8 4 WASHER BAG 9 12 5 SCREW BAG 26 8 6 SCREW BAG 17 4 LOOSLY ASSEMBLE ALL HARDWARE 5 4...

Page 16: ...IONER PART LOCATION QTY 1 Y IDLER MOUNT PLASTIC PARTS BAG 1 2 WASHER BAG 9 4 3 SCREW BAG 29 1 4 SCREW BAG 25 2 5 NUT BAG 4 1 6 T SLOT NUT BAG 3 2 7 M5 FLANGED BEARING HARDWARE BOX 2 LOOSLY ASSEMBLE SC...

Page 17: ...NER HARDWARE BOX 4 5 Y LIMIT SWITCH MOUNT PLASTIC PARTS BAG 1 6 Y LIMIT SWITCH ELECTRONICS BOX 1 7 Y LIMIT SWITCH MOUNT SCREW BAG 27 1 8 T SLOT NUTS BAG 3 5 9 SCREW BAG 20 2 10 WASHER BAG 9 1 11 SCREW...

Page 18: ...Z BEARING ROD MOUNT 2 TIMES PART LOCATION QTY 1 Z BEARING ROD MOUNT PLASTIC PARTS BAG 2 2 SCREW BAG 26 4 3 SCREW BAG 16 2 4 WASHER BAG 7 2 5 T SLOT NUT BAG 3 4 6 NUT BAG 1 2 ASSEMBLE ALL PARTS LOOSLY...

Page 19: ...mm 38 11 2020 FRAME 1 600x300 460mm 18 11 2020 FRAME 300x300 460mm 18 11 2020 FRAME WRAPPED IN BOX 2 2 600x600 ONLY Y ROD MOUNT WITHOUT SCREWS PLASTIC PARTS BAG 2 3 Z ROD MOUNT ASM 2 4 2 4 T SLOT NUTS...

Page 20: ...ME WRAPPED IN BOX 1 2 Y MOTOR NEMA 23 HARDWARE BOX 1 3 Y MOTOR MOUNT PLASTIC PARTS BAG 1 4 90 METAL CORNER HARDWARE BOX 2 5 SPACERS BAG 13 4 6 NUT BAG 5 4 7 T SLOT NUTS BAG 3 4 8 WASHER BAG 8 2 9 90 C...

Page 21: ...QTY 1 Y MOTOR NEMA 17 17HS19 2004S1 HARDWARE BOX 1 2 Y MOTOR MOUNT PLASTIC PARTS BAG 1 3 PULLEY HARDWARE BOX 1 4 T SLOT NUTS BAG 3 2 5 WASHER BAG 9 5 6 SPACER BAG 12 3 7 MOTOR MOUNT SCREW BAG 15 3 8 F...

Page 22: ...N FRAME PART LOCATION QTY 1 Y MOTOR RAIL ASM 2 6 1 2 T SLOT NUTS BAG 3 3 3 WASHER FOR Y MOTOR BRACKET BAG 9 1 4 SCREW FOR Y MOTOR BRACKET BAG 25 1 5 SCREW FOR 90 CORNERS BAG 24 2 SEE DETAIL B SEE DETA...

Page 23: ...BEARING ROD 12mmOD X 1M WRAPPED IN BOX 2 3 2 1 TIGHTEN M3 SCREWS 4 PLACES SEE DETAIL D STEP 1 THREAD BELT TRU IDLER BEARINGS AND PULL TAUGHT THEN TIGHTEN SCREWS STEP 2 TENSION BELT AS TIGHT AS YOU CAN...

Page 24: ...ASM 2 8 1 STEP 1 MEASURE BED DISTANCE TO FRONT RIGHT OF FRAME WITH BED IN FORWARD POSITION AS SHOWN MOVE BED TO REAR POSITION AND MEASURE DISTANCE TO REAR RIGHT OF FRAME STEP 2 TIGHTEN ALL SCREWS AFTE...

Page 25: ...26 2020 FRAME WRAPPED IN BOX 2 3 BACK LEFT CORNER LOWER BRACKET PLASTIC PARTS BAG 1 4 BACK RIGHT CORNER LOWER BRACKET PLASTIC PARTS BAG 1 5 TOP LEFT UPPER BRACKET PLASTIC PARTS BAG 1 6 TOP RIGHT UPPER...

Page 26: ...LECTRONICS BOX 2 2 Z MOTOR MOUNT L PLASTIC PARTS BAG 1 3 Z MOTOR MOUNT R PLASTIC PARTS BAG 1 4 NUTS BAG 1 6 5 MOTOR MOUNT WASHERS BAG 7 4 6 MOTOR MOUNT SCREWS BAG 15 4 7 Z UPPER RAIL SCREW BAG 16 2 LO...

Page 27: ...ASM 3 1 1 2 Z MOTOR MOUNT ASM L 3 2 1 3 Z MOTOR MOUNT ASM R 3 2 1 4 METAL 90 CORNER HARDWARE BOX 2 5 T SLOT NUTS BAG 3 10 6 Z MOTOR MOUNT SCREWS BAG 25 6 7 METAL 90 CORNER SCREWS BAG 24 4 ASM LEFT AND...

Page 28: ...ED IN BOX 2 2 METAL 90 CORNER HARDWARE BOX 2 3 METAL 90 CORNER SCREWS BAG 24 2 4 T SLOT NUTS BAG 3 4 5 Y CHAIN UPPER MOUNT PLASTIC PARTS BAG 1 6 Y CHAIN UPPER WASHERS BAG 9 2 7 Y CHAIN UPPER SCREWS BA...

Page 29: ...ER MOUNT LOOSE BEARING MOUNT SCREW PART LOCATION QTY 1 Z LINEAR BEARINGS HARDWARE BOX 2 2 X IDLER MOUNT PLASTIC PARTS BAG 1 3 X IDLER BEARING MOUNT NUT BAG 1 1 4 X IDLER BEARING MOUNT SCREW BAG 17 1 4...

Page 30: ...2 2 X MOTOR MOUNT PLASTIC PARTS BAG 1 3 X MOTOR NEMA 17 17HS16 2004S1 HARDWARE BOX 1 4 X MOTOR SPACERS BAG 12 3 5 X MOTOR WASHERS BAG 9 3 6 X MOTOR SCREWS BAG 16 3 7 X MOTOR BEARING MOUNT NUT BAG 1 1...

Page 31: ...2 INSERT ROD THROUGH BEARINGS TRY TO ALIGN ROD AND BEARING WELL SO BEARING SEAL REMAINS FREE OF CUTS SOMETIMES BALLS ARE PUSHED OUT OF BEARINGS THIS IS OK TIGHTEN BEARING CLAMP SCREWS AFTER ROD IS INS...

Page 32: ...90 CORNER BRACKET SCREW BAG 24 2 4 PLASTIC FRONT CORNER BRACKETS PLASTIC PARTS BAG 2 5 PLASTIC CORNER WASHERS BAG 8 14 6 PLASTIC CORNER SCREWS BAG 25 14 TIGHTEN THESE SCREWS FIRST LOOSEN THESE 4 SCRE...

Page 33: ...9 5 3 ANTI SLIP WASHER BAG 38 3 4 WASHER BAG 40 3 5 NUT BAG 36 5 6 FILAMENT FEEDER L R EXTRUDER BOX 1 7 FILAMENT FEEDER TUBE L R EXTRUDER BOX 1 8 LIMIT SWITCH L R EXTRUDER BOX 1 9 LIMIT SWITCH WASHER...

Page 34: ...ER PIN NUT BAG 4 1 9 X IDLER PIN SCREW BAG 30 1 10 X IDLER BEARINGS HARDWARE BOX 2 11 X AXIS BELT HARDWARE BOX 1 12 X IDLER FRONT CLAMP PLASTIC PARTS BAG 1 DETAIL F SEE DETAIL F 3 SLIDE BEARINGS ONTO...

Page 35: ...ART LOCATION QTY 1 SPLICING TAPE HARDWARE BOX 2 2 X MOTOR MOUNT FRONT CLAMP PLASTIC PARTS BAG 1 3 X MOTOR MOUNT FRONT NUTS BAG 1 2 4 X MOTOR MOUNT FRONT SCREWS BAG 18 2 DETAIL G SEE DETAIL G WRAP SPLI...

Page 36: ...4 3 ASM X LIMIT SWITCH PART LOCATION QTY 1 X LIMIT SWITCH ELECTRONICS BOX 1 2 X LIMIT SWITCH SCREWS BAG 20 2 DETAIL H SEE DETAIL H 1 2...

Page 37: ...DED ROD WRAPPED IN BOX 2 4 M4 NUT BAG 2 4 DETAIL I SEE DETAIL I SEE DETAIL J 4 ASM NUT ONTO THREAD AND ENSURE IT SEATS FULLY IN LOCKING RECESS 2 PLACES DETAIL J 4 RUN NUT THROUGH ENTIRE LENGTH OF THRE...

Page 38: ...PARTS BAG 1 2 BINDER CLIPS HARDWARE BOX 2 3 X PULLEY HARDWARE BOX 1 DETAIL K SEE DETAIL K 2 ENSURE BEARINGS ARE SEATED 3 PULL BELT TIGHT 4 WRAP BELTS AS SHOWN THEN CLIP BINDER CLIPS 5 REMOVE WIRE END...

Page 39: ...RUDER PART LOCATION QTY 1 CARRIAGE FRONT PLASTIC PARTS BAG 1 2 4mm LINEAR BEARINGS RIGHT EXTRUDER BOX 4 3 BEARING CLAMP UPPER PLASTIC PARTS BAG 1 4 BEARING CLAMP LOWER PLASTIC PARTS BAG 1 5 CLAMP NUTS...

Page 40: ...IAGE FRONT TO CARRIAGE BACK PART LOCATION QTY 1 CARRIAGE FRONT ASM 4 6 1 2 CARRIAGE FRONT MOUNT WASHERS BAG 7 3 3 CARRIAGE FRONT MOUNT NUTS BAG 1 3 4 CARRIAGE FRONT MOUNT SCREWS BAG 19 3 DETAIL L SEE...

Page 41: ...BLE 30mm FAN 1 OR 2 DUAL EXTRUDER PART LOCATION QTY 1 30mm FAN L R EXTRUDER BOX 1EA 2 FAN CLIP L R EXTRUDER BOX 1EA 3 FAN SCREWS BAG 48 4EA 3 1 2 WIRES EXIT BOTTOM SIDE HERE MOUNT FAN LABEL IS NOT ON...

Page 42: ...ON QTY 1 40mm FAN ELECTRONICS BOX 4 2 Z LIMIT SWITCH ELECTRONICS BOX 1 3 Z LIMIT SWITCH SCREWS BAG 20 2 4 FAN AND SWITCH MOUNT PLASTIC PARTS BAG 1 5 FAN MOUNT SCREWS BAG 21 4 DETAIL M SEE DETAIL M 1 5...

Page 43: ...EXTRUDER BOX 1EA 13 LEVER V BEARING L R EXTRUDER BOX 1EA 14 LEVER PIN SCREW BAG 42 1EA 15 SCREW BAG 43 1EA 16 30mm FAN ASM 5 8 1EA 17 HEATSINK L R EXTRUDER BOX 1EA 18 HOT END L R EXTRUDER BOX 1EA 19 N...

Page 44: ...RE BAG 1 5 EXTRUDER 1 AND 2 EXTRUDER BOXES 1EA 6 EXTRUDER 1 AND 2 MOTOR WIRE 6 4 PIN NEMA17 100cm EXTRUDER BOXES 1EA DETAIL O ROUTE WIRES AS SHOWN BELOW BEFORE ASSEMBLY TO CARRIAGE SEE DETAIL O 2 3 5...

Page 45: ...Y 1 CARRIAGE MOUNT WASHERS BAG 39 2EA 2 CARRIAGE MOUNT SCREWS BAG 47 2EA DETAIL N IF USER CHOOSES TO OPERATE RIGHT EXTRUDER WITHOUT SERVO LIFT ASSEMBLE RIGHT EXTRUDER SAME AS LEFT SEE DETAIL N REMOVE...

Page 46: ...R EXTRUDER BOX 2EA 2 ROD CLAMP R EXTRUDER BOX 1 3 SPRING R EXTRUDER BOX 1 4 ROD CLAMP NUT BAG 54 1 5 ROD CLAMP SCREW BAG 56 1 1 INSERT RODS FROM BOTTOM UP THROUGH BEARINGS AND MOUNT INSERT SPRING LAS...

Page 47: ...ICK THEN BACK 2mm ENSURE LEFT EXTRUDER NOZZLE WILL NOT COLLIDE WITH BUILD PLATFORM ADJUST BED POSITION IF NECESSARY MOVE BUILD PLATFORM UNTIL THE Y LIMIT SWITCH CLICKS THEN BACK 2mm ENSURE LIMIT SWITC...

Page 48: ...NUT BAG 50 1 10 POWER SUPPLY SCREWS BAG 20 2 11 SSR MOUNT SCREWS BAG 22 2 12 BED GND WIRE LONG BROWN BARE TO RING TERMINAL HEATED BED KIT 1 WARNING WORKING WITH AC VOLTAGES CAN CAUSE SERIOUS HARM SEEK...

Page 49: ...END 1 AC POWER CORD BLACK SPADE TERMINAL TO CENTER SWITCH SILVER TERMINAL 2 TO POWER SWITCH N GOLD TERMINAL 3 SSR TO POWER SUPPLY L FROM FUSE BLUE TO POWER SUPPLY L HEATED BED WHITE TO POWER SUPPLY N...

Page 50: ...AG 1 5 VREG WITH HANGING WIRES ELECTRONICS BOX 2 6 WHITE CONNECTOR TERMINALS WIRE BAG 2 4 2 CONNECT TO 24VDC POWER SUPPLY 3 CONNECT TO 24VDC POWER SUPPLY 2 CONNECT TO SSR 3 CONNECT TO SSR 2 CONNECT TO...

Page 51: ...ITH HANGING WIRES ELECTRONICS BOX 2 3 LCD TOP CONNECTOR PCB ELECTRONICS BOX 1 4 40mm FAN ELECTRONICS BOX 1 5 VREG SCREWS BAG 20 2 6 NYLON WASHER FOR LONG SCREW BAG 11 1 7 RAMPS 1 4 LONG SCREW BAG 23 1...

Page 52: ...ER PIN HERE ON RAMPS 1 4 DETAIL S NOTE HEADER PINS MUST BE BROKEN OR CUT TO CORRECT PIN COUNT WARNING WIRING THIS POWER CIRCUIT WRONG CAN DAMAGE FANS CONTROLLER AND MOTOR DRIVES PLEASE DOUBLE CHECK FO...

Page 53: ...O TOP GANTRY FRAME PART LOCATION QTY 1 T SLOT NUTS BAG 3 2 2 ENCLOSURE MOUNT WASHER BAG 9 2 3 ENCLOSURE MOUNT SCREWS BAG 26 2 SEE DETAIL T DETAIL T REMOVE ADHESIVE FROM LED S AND APPLY TO UNDERSIDE OF...

Page 54: ...6 Z AXIS LIMIT SWITCH CABLE ALL 4 3P WIRE 3P 30cm FFH WIRE BAG 1 1 HEADER EXT PINS WIRE BAG 28 2 LABEL OPT R EXTRUDER BOX 2 SPIRAL WIRE WRAP WIRE BAG NOTES 1 IN WIRE DESCRIPTIONS THE FOLLOWING ABBREVI...

Page 55: ...D ROUTING CONTINUED 2 ZIP TIE TO FRAME 2 3 WRAP IN SPIRAL WIRE WRAP 1 3 4 5 WRAP IN SPIRAL WIRE WRAP 6 CARRIAGE CABLE FROM 5 11 1 4 NOT ON FRAME WRAP IN SPIRAL WIRE WRAP 1 3 4 5 WRAP IN SPIRAL WIRE WR...

Page 56: ...CABLE CHAIN MOUNT PLASTIC PARTS BAG 1 2 TOP X AXIS CABLE CHAIN SCREW LONG BAG 17 2 3 TOP X AXIS CABLE CHAIN SCREW SHORT BAG 15 1 4 TOP X AXIS CABLE CHAIN NUT BAG 1 3 5 TOP X AXIS CABLE CHAIN WASHER B...

Page 57: ...IF CONNECTOR IS REVERSED CONTROLLER RESETS WHEN SWITCH IS CLOSED 4 MOTOR DRIVES ARE PRE SET FOR ALL BIGBOT KITS NO ADJUSTMENT IS NECESSARY UNLESS MOTORS ARE TOO HOT TO TOUCH FOR MORE THAN 5 SECONDS OR...

Page 58: ...ONICS BOX 1 2 FRONT COVER PLASTIC PARTS BAG 1 3 FRONT COVER SCREWS BAG 14 4 LCD RIBBON CABLE ELECTRONICS BOX 2 1 CONNECT BOTH IDE CABLES FROM LCD TO RAMPS 1 4 BE SURE MATCH EXP0 TO EXP0 SEE LCD AND RA...

Page 59: ...S IT IS NOT RECOMMENDED TO PRINT DIRECTLY ON THE ALUMINUM SURFACE AS THIS WILL RESULT IN NICKS SCRATCHES AND ABRASIONS 7 USE KNOB ON FRONT OF LCD TO NAVIGATE LCD MENU TO TURN ON THE HEATED BED IN EXTR...

Page 60: ...Y CABLE CHAIN PLASTIC PARTS BAG 1 5 Z CABLE CHAIN PLASTIC PARTS BAG 1 1 CLIP CABLE CHAIN ON SPIRAL WRAPPED WIRES FOR X Y AND Z AXIS 2 INSERT WIRE CLIPS ONTO TOP RAIL AND CLIP ONTO SPIRAL WRAP TIP TWIS...

Page 61: ...CONGRATULATIONS ASSEMBLY OF YOUR BIGBOT PRINTER IS COMPLETE CONTINUE ON TO USAGE INSTRUCTIONS WHEN YOU RE READY TO START PRINTING...

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