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Manual 21354 Rev E 
ECN 50523 

 

 

 

Repair and Maintenance 

 

 

PCB guarantees Total Customer Satisfaction through its 

“Lifetime  Warranty  Plus”  on all  Platinum  Stock  Products 

sold by PCB and through its limited warranties on all other 
PCB  Stock,  Standard  and  Special  products.  Due  to  the 
sophisticated  nature  of  our  sensors  and  associated 
instrumentation, 

field  servicing  and  repair  is  not 

recommended  and,  if  attempted,  will  void  the  factory 
warranty

 
Beyond  routine  calibration  and  battery  replacements 
where  applicable,  our  products  require  no  user 
maintenance.  Clean  electrical  connectors,  housings,  and 
mounting surfaces with solutions and techniques that will 
not  harm  the  material  of  construction.  Observe  caution 
when using liquids near devices that are not hermetically 
sealed.  Such  devices  should  only  be  wiped  with  a 
dampened cloth

never saturated or submerged.  

 

In the event that equipment becomes damaged or ceases 
to operate, our Application Engineers are here to support 
your  troubleshooting  efforts  24  hours  a  day,  7  days  a 
week. Call or email with model and serial number as well 
as a brief description of the problem. 

 

Calibration 

 

 

Routine 

calibration 

of 

sensors 

and 

associated 

instrumentation  is  necessary  to  maintain  measurement 
accuracy. We recommend calibrating on an annual basis, 
after  exposure  to  any  extreme  environmental  influence, 
or prior to any critical test.  

 

PCB Piezotronics is an ISO-9001 certified company whose 
calibration  services  are  accredited  by  A2LA  to  ISO/IEC 
17025,  with  full  traceability  to  SI  through  N.I.S.T.  In 
addition to our standard calibration services, we also offer 
specialized  tests,  including:  sensitivity  at  elevated  or 
cryogenic  temperatures,  phase  response,  extended  high 
or low frequency response, extended range, leak testing, 
hydrostatic  pressure  testing,  and  others.  For  more 
information,  contact  your  local  PCB  Piezotronics 
distributor,  sales  representative,  or  factory  customer 
service representative.  

 

Returning Equipment 

 

If  factory  repair  is  required,  our  representatives  will 
provide you with a Return Material Authorization (RMA) 
number, which we use to reference any information you 
have  already  provided  and  expedite  the  repair  process. 
This number should be clearly marked on the outside of 
all  returned  package(s)  and  on  any  packing  list(s) 
accompanying the shipment.  

 

Contact Information 

 

 

PCB Piezotronics, Inc.  
3425 Walden Ave. 
Depew, NY14043 USA  
Toll-free: (800) 828-8840 
24-hour SensorLine: (716) 684-0001 
General inquiries

[email protected]

 

Repair inquiries

[email protected]

  

 

For a complete list of distributors, global offices and sales 
representatives, visit our website, 

www.pcb.com

 

 

Safety Considerations

 

 

This  product  is  intended  for  use  by  qualified  personnel 
who  recognize  shock  hazards  and  are  familiar  with  the 
precautions required to avoid injury. While our equipment 
is  designed  with  user  safety  in  mind,  the  protection 
provided by the equipment may be impaired if equipment 
is used in a manner not specified by this manual.  

 

Discontinue use and contact our 24-Hour Sensorline if: 

 

 

Assistance is needed to safely operate equipment 

 

Damage is visible or suspected 

 

Equipment fails or malfunctions 

 

For  complete  equipment  ratings,  refer  to  the  enclosed 
specification sheet for your product. 

 

Definition of Terms and Symbols 

 

 

The following symbols may be used in this manual: 

 

 

DANGER 

Indicates an immediate hazardous 
situation, which, if not avoided, may 
result in death or serious injury.

 

 

Summary of Contents for IMI SENSORS X649A03

Page 1: ...r PLUS Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 959 4464 24 hour SensorLine 716 684 0001 Fax 716 684 3823 E mail i...

Page 2: ...alized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For...

Page 3: ...tion on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety p...

Page 4: ...China RoHS 2 Disclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O...

Page 5: ...O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that sai...

Page 6: ...649AX3 Series Bearing Fault Detector PLUS BFD Operating Guide with Enclosed Warranty Information 3425 Walden Avenue Depew New York 14043 2495 Phone 716 684 0003 Fax 716 684 3823 Toll Free Line 1 800...

Page 7: ...esive Mount Standard Stud Mount Adhesive Stud Mount Magnetic Mount Wiring Page 11 Programming Software Page12 Program Installation Running the Software Programming Sections Reading and Writing Paramet...

Page 8: ...oftware program through a PC s USB port RMS Acceleration True Peak Acceleration Compensated Peak Acceleration Crest Factor and Crest Factor Plus Every BFD is factory programmed See Page 16 for more in...

Page 9: ...0 kHz and then an amplifier The signal is then passed through a high speed peak detector and through another band pass filter 2 5 kHz to 10 kHz or directly to a true RMS detector The high speed peak d...

Page 10: ...linear velocity of the rolling element The output is a unit less severity scale from 1 to 16 The acceleration signals used for this output are high pass filtered at 250 Hz Best Uses Compensated Peak...

Page 11: ...rest Factor is counteracted by the increasing RMS Acceleration as bearing condition is very poor The output is a unit less severity scale from 1 to 16 The acceleration signals used for this output are...

Page 12: ...lated to high frequency energy Model CS649A93 has a NPT mounting thread Direct Adhesive Mount Procedure For restrictions of space or for convenience most sensors with the exception of integral stud mo...

Page 13: ...achine surface consider using an adhesive mounting pad as a possible alternative Inspect the area checking that there are no burrs or other foreign particles interfering with the contact surface Step...

Page 14: ...best frequency response Contact the factory for recommended epoxies This method involves attaching a base to the machine surface then securing the sensor to the base This allows for easy removal of th...

Page 15: ...ser first weld epoxy or otherwise adhere a steel mounting pad to the test surface This provides a smooth and repeatable location for mounting Figure 7 Magnet Types Step 1 After choosing the correct ma...

Page 16: ...Figure 8 Loop Powered Wiring Figure 9 Loop Powered Wiring with DC Source If using a standard DC power supply install either an ammeter and or load resistor in line with the output The resistor will g...

Page 17: ...you may need administrative rights for the computer in order to install the drivers Once installed administrative rights are not required for use Figure 10 Model 600A21 600A35 USB Programmer Kit Prog...

Page 18: ...13 SENSORS AND INSTRUMENTATION FOR MACHINE CONDITION MONITORING Figure 12 National Instruments Software License Agreement Figure 13 Installation Verification Screen Figure 14 Installation Complete Sc...

Page 19: ...aller will start automatically The initial USB installer will look similar to the one below Figure 15 WinUSB Driver Installation Screen The drivers will now be properly installed and you should get th...

Page 20: ...source not found with a yellow bar and status indicating Initializing followed by the message Connecting to USB Dongle Figure 17 Software While Connecting to USB Programmer Cable Once the connection i...

Page 21: ...the USB programmer cable Click OK to proceed Figure 20 Sensor Connection Screen While the software is establishing communication with the sensor the status will display Checking Status and the colored...

Page 22: ...ical Screen After Successful Parameter Read Reading and Writing Parameters Reading Parameters To read the current sensor settings click the Read Parameters button This operation takes approximately 45...

Page 23: ...the appropriate measurement type Machinery Type Output Signal Programmable Parameter s Range for Programmable Parameter s Constant Speed Peak Acceleration Full scale measurement range 2 50 g 19 61 490...

Page 24: ...mA Loop Calibrator The loop calibrator Model 699A05 provides 24V loop power and displays the transmitters electrical current output This can be used with the sensor for measuring baseline values Visit...

Page 25: ...for assistance IMI Part Number 052 BR 010 BZ Cable Model Series 052 Polyurethane Shielded Twisted Pair 048 Armored Polyurethane Shielded Twisted Pair Switch Connector Type AE 2 socket MIL type with e...

Page 26: ...ischarge ESD can damage electrical devices Similar to a capacitor a cable can hold a charge caused by triboelectric transfer such as that which occurs in the following Laying on and moving across a ru...

Page 27: ...gineer for a RETURN MATERIAL AUTHORIZATION RMA NUMBER Please have information available such as model and serial number Also to insure efficient service provide a written description of the symptoms a...

Page 28: ...ling Welded Hermetic Welded Hermetic Electrical Connector 2 Pin MIL C 5015 2 Pin MIL C 5015 Electrical Connection Position Top Top Electrical Connections Pin A 4 20 mA Pos 4 20 mA Pos Electrical Conne...

Page 29: ...10 15 15 GGS 10 15 15 45610 PCB Piezotronics Inc claims proprietary rights in the information disclosed hereon Neither it nor any reproduction thereof will be disclosed to others without the written...

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