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Note

Not all sensors are available with the optional 

prefixes.  Contact  the  factory  to  discuss  special 
features that may be needed.

 

 
4.0 INSTALLATION OVERVIEW

 

When choosing a mounting method, consider closely both 
the  advantages  and  disadvantages  of  each  technique. 
Characteristics like location, ruggedness, amplitude range, 
accessibility,  temperature,  and  portability  are  extremely 
critical.  However,  the  most  important  and  often 
overlooked  consideration  is  the  effect  the  mounting 
technique  has  on  the  high-frequency  operating  range  of 
the accelerometer.  
 
Shown  in  Figure  4  are  six  possible  mounting  techniques 
and  their  effects  on  the  performance  of  a  typical 
piezoelectric  accelerometer.  (

Note: 

Not  all  of  the 

mounting methods may apply to your particular sensor.

The  mounting  configurations  and  corresponding  graph 
demonstrate  how  the  high-frequency  response  of  the 
accelerometer may be compromised as mass is added to 
the system and/or the mounting stiffness is reduced.

 

 
Note:

  The  low-frequency  response  is  unaffected  by  the 

mounting technique. This roll-off behavior is typically fixed 
by 

the  sensor’s  built

-in  electronics.  However,  when 

operating  AC-coupled  signal  conditioners  with  readout 
devices  having  an  input  impedance  of  less  than  one 
megaohm, the low frequency range may be affected. 

 

 
 
 

4.1 STANDARD STUD MOUNT

 

This  mounting  technique  requires  smooth,  flat 
contact  surfaces  for  proper  operation  and  is 
recommended  for  permanent  and/or  secure 
installations.  Stud  mounting  is  also  recommended 
when testing at high frequencies. 

 
Note: 

Do  NOT  attempt  mounting  on  curved,  rough, 

or uneven surfaces, as the potential for misalignment 
and limited contact surface may significantly reduce 

the  sensor’s  upper  operating  frequency  range. 

 

 
STEP  1: 

First,  prepare  a  smooth,  flat  mounting 

surface and then drill and tap a mounting hole in the 
center of this area as shown in Figure 5.  
 
A  precision-machined  mounting  surface  with  a 
minimum  finish  of  63  µin  (0.0016  mm)  is 
recommended. (If it is not possible to properly prepare 
the  machine  surface,  consider  using  an  adhesive 
mounting  pad  as  a  possible  alternative.)  Inspect  the 
area, checking that there are no burrs or other foreign 
particles interfering with the contact surface. 

 
STEP 2: 

Wipe clean the mounting surface and spread 

on a light film of grease, oil, or similar coupling fluid 
prior to installation.  See Figure 6. 

 

Adding  a  coupling  fluid  improves  vibration 
transmissibility by filling small voids in the mounting 
surface  and  increasing  the  mounting  stiffness.  For 

Summary of Contents for IMI SENSORS Spindler 607A60

Page 1: ...ccelerometer Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 959 4464 24 hour SensorLine 716 684 0001 Fax 716 684 3823 E mail imi pcb com Web www imi sensors com ...

Page 2: ...ialized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For more information contact your local PCB Piezotronics distributor sales representative or factory customer service representative Returning Equipment If factory repair is required our representatives ...

Page 3: ...ation on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety precautions to avoid personal contact with this voltage This symbol on the unit indicates that the user should refer to the operating instructions located in the manual This symbol indicates safety ea...

Page 4: ...E 住房 O O O O O O PCB板 X O O O O O 电气连接器 O O O O O O 压电晶体 X O O O O O 环氧 O O O O O O 铁氟龙 O O O O O O 电子 O O O O O O 厚膜基板 O O X O O O 电线 O O O O O O 电缆 X O O O O O 塑料 O O O O O O 焊接 X O O O O O 铜合金 黄铜 X O O O O O 本表格依据 SJ T 11364 的规定编制 O 表示该有害物质在该部件所有均质材料中的含量均在 GB T 26572 规定的限量要求以下 X 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB T 26572 规定的限量要求 铅是欧洲RoHS指令2011 65 EU附件三和附件四目前由于允许的豁免 CHINA RoHS COMPLIANCE ...

Page 5: ... O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement of GB T 26572 X Indicates that said hazardous substance contained in at least one of t...

Page 6: ...ION A ECN NUMBER 49766 Operating Guide with Enclosed Warranty Information 3424 Walden Avenue Depew New York 14043 2495 Phone 716 684 0003 Fax 716 684 3823 Toll Free Line 1 800 959 4IMI Piezoelectric ICP Accelerometers Operating Guide ...

Page 7: ...pply low frequency and high frequency measurements Shear design sensors are preferred because of their inherent insensitivity to adverse environmental influences such as case or base strain and thermal transients Internal case isolation and shielding is important in avoiding erroneous signals resulting from ground loops and pick up of electromagnetic and radio frequency interference Other critical...

Page 8: ...ower gain which is extremely close to unity and independent of input voltage Also the diode can be changed to supply higher currents for driving long cable lengths Constant current diodes as shown in Figure 3 should be used in ICP signal conditioners The correct orientation of the diode within the circuit is critical for proper operation Except for special models standard ICP sensors require a min...

Page 9: ...onics However when operating AC coupled signal conditioners with readout devices having an input impedance of less than one megaohm thelow frequencyrangemaybeaffected 4 1 STANDARD STUD MOUNT This mounting technique requires smooth flat contact surfaces for proper operation and is recommended for permanent and or secure installations Stud mounting is also recommended when testing at high frequencie...

Page 10: ...nderside of the mounting base Firmly press down on the assembly to displace any extra adhesive remaining under the base See Figure7 METHOD 2 Direct Adhesive Mount For restrictions of space or for convenience most sensors with the exception of integral stud models can be adhesive mounteddirectlytothe machine surface STEP 1 Prepare a smooth flat mounting surface A minimum surface finish of 63 µin 0 ...

Page 11: ...ic interference or radio frequency interference EMI or RFI To avoid ground loops thereshouldonlybeonegroundin the system It is recommended for permanent installations that the sensor becase isolatedand internally shielded witha dual case design and use a two conductor shielded cable to insure clean vibration signal transmission Two conductor shielded cables allow the signal and the signal return c...

Page 12: ...er rate Also any current not used by the cable goes directly to power the internal electronicsandwillcreateheat Thismaycausethesensorto exceed its maximum temperature specification For this reason donotsupplyexcessivecurrentovershortcableruns orwhentestingatelevatedtemperatures 5 1CABLECONNECTORPROCEDURE Care and attention to installation is essential as the reliabilityandaccuracy of your system i...

Page 13: ...ner the meter or LED and allow the sensor to power up If a faulty condition is monitored first check all system connections then check the functionality of the cable and signal conditioner If the system still does not operate properly consult an IMI Application Engineer Note Always operate the accelerometer within the limitations listed on the Specification Sheet of your sensor Operating the devic...

Page 14: ...former MIL STD 45662A and uses equipment directly traceable to NIST This assures an accurate calibration of relevant specifications The following includes a broad overview of the Back to Back Calibration technique normally used when calibrating accelerometers This technique provides a quick and easy method for determining the sensitivity of a test accelerometer over a wide frequency range 8 2 BACK...

Page 15: ...mA of constant current to extend battery life while continuous monitoring systems offer more current in order to drive longer cables Figure 16 shows a typical system for a sensor with integral electronics The signal output of a sensor with integral electronics is a low impedance voltage signal proportional to the dynamic measurement such as force pressure or vibration This voltage signal is carrie...

Page 16: ...ceive assistance via e mail at imi pcb com or visit our website at www pcb com 11 0 CUSTOMER SERVICE WARRANTY IMI a division of PCB Piezotronics guarantees Total Customer Satisfaction If at any time for any reason you are not completely satisfied with any IMI product IMI will repair replace or exchange it at no charge You may also choose to have your purchase price refunded IMI instrumentation is ...

Page 17: ......

Page 18: ...h 10 ft 3 0 m Cable Type Polyurethane Polyurethane 8 9 All specifications are at room temperature unless otherwise specified In the interest of constant product improvement we reserve the right to change specifications without notice ICP is a registered trademark of PCB Group Inc OPTIONAL VERSIONS Optional versions have identical specifications and accessories as listed for the standard model exce...

Page 19: ...LL MOUNTING SURFACES SEE ARROWS FIG 1 2 FIG 2 TIGHTEN THE MOUNTING STUD USING THE ALLEN KEY TORQUE THE MOUNTING STUD TO WITHIN 3 TO 4 FT LBS 4 1 TO 5 4 Nm FIG 3 THREAD THE SENSOR S HEX NUT ONTO THE MOUNTING STUD POSITION THE CABLE OR CONNECTOR TO THE DESIRED LOCATION AND HAND TIGHTEN THE HEX NUT FIG 4 TIGHTEN THE HEX NUT USING A TORQUE WRENCH TO WITHIN 2 TO 3 FT LBS 2 7 TO 4 1 Nm WHILE HOLDING THE...

Page 20: ...WITH ARMOR DECIMALS XX 03 XXX 010 DECIMALS X 0 8 XX 0 25 JDM 5 26 16 ECB 5 26 16 BAM 5 26 16 58895 PCB Piezotronics Inc claims proprietary rights in the information disclosed hereon Neither it nor any reproduction thereof will be disclosed to others without the written consent of PCB Piezotronics Inc TM 620 15 75 1 04 26 4 1 01 25 5 INTEGRAL ARMOR JACKETED CABLE TERMINATING IN BLUNT CUT 10 FEET 3 ...

Page 21: ...FT 0 0 SFF 79 59 79 59 PFDAV 7 45 x iO 7 45 x iO XciuX 10 6 0 3348 0 3348 SIL Capability Low Demand Mode 2 2 SIL Capability Continuous Demand Mode 2 2 MTTF2 9 5y 9 5y 1 The values comply with SIL2 according to ISA S84 01 2 According to Siemens SN29500 and Proven In Use data With or without the M metric option The PCB sensor hardware is suitable for inclusion in Safety Instrumented Systems SIS that...

Page 22: ...TEK ASSURANCE SAFETY INTEGRITY LEVEL SUMMARY REPORT CLIENT NAME PCB Piezotronics Inc 3425 Walden Ave Depew NY 14043 2417 REPORT NO 103685042CSL1 003 COMPILED BY Ashton D Hainge CFSP PMP PROJECT NAME G103685042 DATE 02 April 2019 S utertek ...

Page 23: ...based on the following PCB Piezotronics documentation 1 Electrical schematic 23402 NR 2 603C01 MTTF Calculation 3 602C1 I 602D1 1 MTTF Calculation 4 607 608 MTTF Calculation 5 Manual of603C0I Results The results from the FMEA are given below for the ICP Sensor model 60X Series Name Result Architecture loot Proof test interval Annual 8 760 h PFDavg 7 45x10 5 SFF 79 59 HFT 0 SIL Capability Low Deman...

Page 24: ...t tolerance limits the capability to SIL 2 Senior Consultant Ashton Hainge lntertek CFSP PMP The assessment results described in this report only refer to the safety related parameters PFD avg HFT and SFF according to IEC 61508 This report does not make any statements that the manufacturer meets all other requirements of the above cited standards for hardware software documentation management of f...

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