background image

 

 

Figure 14. 

Typical Test Accelerometer Response 

 
9.0 TROUBLESHOOTING 

Piezoelectric sensors are dynamic measuring equipment. 
They  use  piezoelectric  sensing  elements  to  convert  or 
transduce  the  mechanical  phenomena  to  an  electrical 
signal. The mechanical parameter may be force, pressure 
or vibration. The raw electrical signal from a piezoelectric 
charge  element  is  a  high  impedance  signal.  This  charge 
signal is normally converted to a low impedance voltage 
signal by either an external charge amplifier or an external 
voltage amplifier. The cables between the charge sensor 
and  the  amplifier  must  be  high  quality,  low  noise  cable 
and must be kept as short as possible. Figure 15 shows a 
typical high impedance system.  
 

Figure 15. 

High Impedance System Connection 

 
Internally  amplified  sensors  employ  miniature 
amplifiers  to  convert  the  high  impedance  charge 
signal  into  a  low  impedance  voltage  signal.  These 
amplifiers are internal  to the sensor, and therefore, 
do  not  require  low  noise  cables  or  external 
amplifiers.  These  amplifiers  have  set  gain  so  that 
output sensitivities are standardized.  
 

Figure  16. 

Sensor  with  Integral  Electronics  System 

Connector 

ICP®  sensors  are  two-wire  sensors.  They  are 
powered  with  a  constant  current  DC  source.  The 
power  supply  is  typically  18  to  30  volts  DC  current 
limited via a constant current between 2 and 20 mA. 
Typical  battery  operated  supplies  offer  2mA  of 
constant  current  to  extend  battery  life  while 
continuous monitoring systems offer more current in 
order  to  drive  longer  cables.  Figure  16  shows  a 
typical system for a sensor with integral electronics. 
 
The  signal  output  of  a  sensor  with  integral 
electronics  is  a  low  impedance  voltage  signal 
proportional  to  the  dynamic  measurement  such  as 
force,  pressure,  or  vibration.  This  voltage  signal  is 
carried on a DC bias voltage. The AC dynamic signal 
is  superimposed  on  the  DC  bias  voltage  and  is 
allowed  to  swing  between  the  supply  voltage  and 
ground as shown in Figure 17. Unlike an operational 
amplifier that requires a  plus and minus supply and 

allows  the  signal  to  “ride”  on  ground  and  “swing” 

between the plus a

nd minus “rails,” the sensor 

with 

integral  electronics  requires  the  output  signal  to  be 
DC biased.  
 

Figure 17. 

Sensor DC Bias Voltage 

 
This  DC  bias  voltage  is  an  excellent  diagnostic  tool. 
The  voltage  provides  a  means  of  verifying  that  the 

amplifier is “turned on.” Typical input/output power 

supplies will block this DC bias voltage at the output 
via  a  blocking  capacitor  in  order  to  AC  couple  the 

signal  to  readout  devices.  By  “teeing”  off  the  input 

into a DC volt meter, as shown in Figure 18, the bias 
voltage can be measured.  
 
While measuring the supply voltage, the bias voltage 
can  be  measured  agter  the  sensor  is  plugged  in.  If 
the meter stays at supply, something in the system is 

open  or  not  connected.  If  the  meter  reads  “0,” 

something  in  the  system  is  shorted.  If  the  meter 
reads  within  the  bias  voltage  range  of  the  sensor, 
then the sensor and cabling are functioning properly. 

Summary of Contents for IMI SENSORS Spindler 607A60

Page 1: ...ccelerometer Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 959 4464 24 hour SensorLine 716 684 0001 Fax 716 684 3823 E mail imi pcb com Web www imi sensors com ...

Page 2: ...ialized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For more information contact your local PCB Piezotronics distributor sales representative or factory customer service representative Returning Equipment If factory repair is required our representatives ...

Page 3: ...ation on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety precautions to avoid personal contact with this voltage This symbol on the unit indicates that the user should refer to the operating instructions located in the manual This symbol indicates safety ea...

Page 4: ...E 住房 O O O O O O PCB板 X O O O O O 电气连接器 O O O O O O 压电晶体 X O O O O O 环氧 O O O O O O 铁氟龙 O O O O O O 电子 O O O O O O 厚膜基板 O O X O O O 电线 O O O O O O 电缆 X O O O O O 塑料 O O O O O O 焊接 X O O O O O 铜合金 黄铜 X O O O O O 本表格依据 SJ T 11364 的规定编制 O 表示该有害物质在该部件所有均质材料中的含量均在 GB T 26572 规定的限量要求以下 X 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB T 26572 规定的限量要求 铅是欧洲RoHS指令2011 65 EU附件三和附件四目前由于允许的豁免 CHINA RoHS COMPLIANCE ...

Page 5: ... O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement of GB T 26572 X Indicates that said hazardous substance contained in at least one of t...

Page 6: ...ION A ECN NUMBER 49766 Operating Guide with Enclosed Warranty Information 3424 Walden Avenue Depew New York 14043 2495 Phone 716 684 0003 Fax 716 684 3823 Toll Free Line 1 800 959 4IMI Piezoelectric ICP Accelerometers Operating Guide ...

Page 7: ...pply low frequency and high frequency measurements Shear design sensors are preferred because of their inherent insensitivity to adverse environmental influences such as case or base strain and thermal transients Internal case isolation and shielding is important in avoiding erroneous signals resulting from ground loops and pick up of electromagnetic and radio frequency interference Other critical...

Page 8: ...ower gain which is extremely close to unity and independent of input voltage Also the diode can be changed to supply higher currents for driving long cable lengths Constant current diodes as shown in Figure 3 should be used in ICP signal conditioners The correct orientation of the diode within the circuit is critical for proper operation Except for special models standard ICP sensors require a min...

Page 9: ...onics However when operating AC coupled signal conditioners with readout devices having an input impedance of less than one megaohm thelow frequencyrangemaybeaffected 4 1 STANDARD STUD MOUNT This mounting technique requires smooth flat contact surfaces for proper operation and is recommended for permanent and or secure installations Stud mounting is also recommended when testing at high frequencie...

Page 10: ...nderside of the mounting base Firmly press down on the assembly to displace any extra adhesive remaining under the base See Figure7 METHOD 2 Direct Adhesive Mount For restrictions of space or for convenience most sensors with the exception of integral stud models can be adhesive mounteddirectlytothe machine surface STEP 1 Prepare a smooth flat mounting surface A minimum surface finish of 63 µin 0 ...

Page 11: ...ic interference or radio frequency interference EMI or RFI To avoid ground loops thereshouldonlybeonegroundin the system It is recommended for permanent installations that the sensor becase isolatedand internally shielded witha dual case design and use a two conductor shielded cable to insure clean vibration signal transmission Two conductor shielded cables allow the signal and the signal return c...

Page 12: ...er rate Also any current not used by the cable goes directly to power the internal electronicsandwillcreateheat Thismaycausethesensorto exceed its maximum temperature specification For this reason donotsupplyexcessivecurrentovershortcableruns orwhentestingatelevatedtemperatures 5 1CABLECONNECTORPROCEDURE Care and attention to installation is essential as the reliabilityandaccuracy of your system i...

Page 13: ...ner the meter or LED and allow the sensor to power up If a faulty condition is monitored first check all system connections then check the functionality of the cable and signal conditioner If the system still does not operate properly consult an IMI Application Engineer Note Always operate the accelerometer within the limitations listed on the Specification Sheet of your sensor Operating the devic...

Page 14: ...former MIL STD 45662A and uses equipment directly traceable to NIST This assures an accurate calibration of relevant specifications The following includes a broad overview of the Back to Back Calibration technique normally used when calibrating accelerometers This technique provides a quick and easy method for determining the sensitivity of a test accelerometer over a wide frequency range 8 2 BACK...

Page 15: ...mA of constant current to extend battery life while continuous monitoring systems offer more current in order to drive longer cables Figure 16 shows a typical system for a sensor with integral electronics The signal output of a sensor with integral electronics is a low impedance voltage signal proportional to the dynamic measurement such as force pressure or vibration This voltage signal is carrie...

Page 16: ...ceive assistance via e mail at imi pcb com or visit our website at www pcb com 11 0 CUSTOMER SERVICE WARRANTY IMI a division of PCB Piezotronics guarantees Total Customer Satisfaction If at any time for any reason you are not completely satisfied with any IMI product IMI will repair replace or exchange it at no charge You may also choose to have your purchase price refunded IMI instrumentation is ...

Page 17: ......

Page 18: ...h 10 ft 3 0 m Cable Type Polyurethane Polyurethane 8 9 All specifications are at room temperature unless otherwise specified In the interest of constant product improvement we reserve the right to change specifications without notice ICP is a registered trademark of PCB Group Inc OPTIONAL VERSIONS Optional versions have identical specifications and accessories as listed for the standard model exce...

Page 19: ...LL MOUNTING SURFACES SEE ARROWS FIG 1 2 FIG 2 TIGHTEN THE MOUNTING STUD USING THE ALLEN KEY TORQUE THE MOUNTING STUD TO WITHIN 3 TO 4 FT LBS 4 1 TO 5 4 Nm FIG 3 THREAD THE SENSOR S HEX NUT ONTO THE MOUNTING STUD POSITION THE CABLE OR CONNECTOR TO THE DESIRED LOCATION AND HAND TIGHTEN THE HEX NUT FIG 4 TIGHTEN THE HEX NUT USING A TORQUE WRENCH TO WITHIN 2 TO 3 FT LBS 2 7 TO 4 1 Nm WHILE HOLDING THE...

Page 20: ...WITH ARMOR DECIMALS XX 03 XXX 010 DECIMALS X 0 8 XX 0 25 JDM 5 26 16 ECB 5 26 16 BAM 5 26 16 58895 PCB Piezotronics Inc claims proprietary rights in the information disclosed hereon Neither it nor any reproduction thereof will be disclosed to others without the written consent of PCB Piezotronics Inc TM 620 15 75 1 04 26 4 1 01 25 5 INTEGRAL ARMOR JACKETED CABLE TERMINATING IN BLUNT CUT 10 FEET 3 ...

Page 21: ...FT 0 0 SFF 79 59 79 59 PFDAV 7 45 x iO 7 45 x iO XciuX 10 6 0 3348 0 3348 SIL Capability Low Demand Mode 2 2 SIL Capability Continuous Demand Mode 2 2 MTTF2 9 5y 9 5y 1 The values comply with SIL2 according to ISA S84 01 2 According to Siemens SN29500 and Proven In Use data With or without the M metric option The PCB sensor hardware is suitable for inclusion in Safety Instrumented Systems SIS that...

Page 22: ...TEK ASSURANCE SAFETY INTEGRITY LEVEL SUMMARY REPORT CLIENT NAME PCB Piezotronics Inc 3425 Walden Ave Depew NY 14043 2417 REPORT NO 103685042CSL1 003 COMPILED BY Ashton D Hainge CFSP PMP PROJECT NAME G103685042 DATE 02 April 2019 S utertek ...

Page 23: ...based on the following PCB Piezotronics documentation 1 Electrical schematic 23402 NR 2 603C01 MTTF Calculation 3 602C1 I 602D1 1 MTTF Calculation 4 607 608 MTTF Calculation 5 Manual of603C0I Results The results from the FMEA are given below for the ICP Sensor model 60X Series Name Result Architecture loot Proof test interval Annual 8 760 h PFDavg 7 45x10 5 SFF 79 59 HFT 0 SIL Capability Low Deman...

Page 24: ...t tolerance limits the capability to SIL 2 Senior Consultant Ashton Hainge lntertek CFSP PMP The assessment results described in this report only refer to the safety related parameters PFD avg HFT and SFF according to IEC 61508 This report does not make any statements that the manufacturer meets all other requirements of the above cited standards for hardware software documentation management of f...

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