background image

 

 

Figure 14. 

Typical Test Accelerometer Response 

 
9.0 TROUBLESHOOTING 

Piezoelectric sensors are dynamic measuring equipment. 
They  use  piezoelectric  sensing  elements  to  convert  or 
transduce  the  mechanical  phenomena  to  an  electrical 
signal. The mechanical parameter may be force, pressure 
or vibration. The raw electrical signal from a piezoelectric 
charge  element  is  a  high  impedance  signal.  This  charge 
signal is normally converted to a low impedance voltage 
signal by either an external charge amplifier or an external 
voltage amplifier. The cables between the charge sensor 
and  the  amplifier  must  be  high  quality,  low  noise  cable 
and must be kept as short as possible. Figure 15 shows a 
typical high impedance system.  
 

Figure 15. 

High Impedance System Connection 

 
Internally  amplified  sensors  employ  miniature 
amplifiers  to  convert  the  high  impedance  charge 
signal  into  a  low  impedance  voltage  signal.  These 
amplifiers are internal  to the sensor, and therefore, 
do  not  require  low  noise  cables  or  external 
amplifiers.  These  amplifiers  have  set  gain  so  that 
output sensitivities are standardized.  
 

Figure  16. 

Sensor  with  Integral  Electronics  System 

Connector 

ICP®  sensors  are  two-wire  sensors.  They  are 
powered  with  a  constant  current  DC  source.  The 
power  supply  is  typically  18  to  30  volts  DC  current 
limited via a constant current between 2 and 20 mA. 
Typical  battery  operated  supplies  offer  2mA  of 
constant  current  to  extend  battery  life  while 
continuous monitoring systems offer more current in 
order  to  drive  longer  cables.  Figure  16  shows  a 
typical system for a sensor with integral electronics. 
 
The  signal  output  of  a  sensor  with  integral 
electronics  is  a  low  impedance  voltage  signal 
proportional  to  the  dynamic  measurement  such  as 
force,  pressure,  or  vibration.  This  voltage  signal  is 
carried on a DC bias voltage. The AC dynamic signal 
is  superimposed  on  the  DC  bias  voltage  and  is 
allowed  to  swing  between  the  supply  voltage  and 
ground as shown in Figure 17. Unlike an operational 
amplifier that requires a  plus and minus supply and 

allows  the  signal  to  “ride”  on  ground  and  “swing” 

between the plus a

nd minus “rails,” the sensor 

with 

integral  electronics  requires  the  output  signal  to  be 
DC biased.  
 

Figure 17. 

Sensor DC Bias Voltage 

 
This  DC  bias  voltage  is  an  excellent  diagnostic  tool. 
The  voltage  provides  a  means  of  verifying  that  the 

amplifier is “turned on.” Typical input/output power 

supplies will block this DC bias voltage at the output 
via  a  blocking  capacitor  in  order  to  AC  couple  the 

signal  to  readout  devices.  By  “teeing”  off  the  input 

into a DC volt meter, as shown in Figure 18, the bias 
voltage can be measured.  
 
While measuring the supply voltage, the bias voltage 
can  be  measured  agter  the  sensor  is  plugged  in.  If 
the meter stays at supply, something in the system is 

open  or  not  connected.  If  the  meter  reads  “0,” 

something  in  the  system  is  shorted.  If  the  meter 
reads  within  the  bias  voltage  range  of  the  sensor, 
then the sensor and cabling are functioning properly. 

Summary of Contents for IMI SENSORS EX637 Series

Page 1: ...el 25mV g 4 to 1 5kHz side exit 2 pin conn Installation and Operating Manual For assistance with the operation of this product contact the PCB Piezotronics Inc Toll free 800 959 4464 24 hour SensorLin...

Page 2: ...alized tests including sensitivity at elevated or cryogenic temperatures phase response extended high or low frequency response extended range leak testing hydrostatic pressure testing and others For...

Page 3: ...tion on particular operating steps The following symbols may be found on the equipment described in this manual This symbol on the unit indicates that high voltage may be present Use standard safety p...

Page 4: ...China RoHS 2 Disclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O...

Page 5: ...O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indicates that sai...

Page 6: ...lated 2 20 mA at 18 to 28 VDC source This power is regulated by a current limiting circuit which provides the constant current excitation required for proper operation of ICP sensors In general batter...

Page 7: ...sential as the reliability and accuracy of any measurement system is no better than that of its weakest link Due to the nature of vibration measurements all sensor cables will ultimately fatigue and f...

Page 8: ...CB Piezotronics This Division is wholly contained in the PCB Piezotronics manufacturing facility at 3425 Walden Avenue Depew New York Same address same manufacturing facility Some of the documentation...

Page 9: ...ON A ECN NUMBER 49766 Operating Guide with Enclosed Warranty Information 3424 Walden Avenue Depew New York 14043 2495 Phone 716 684 0003 Fax 716 684 3823 Toll Free Line 1 800 959 4IMI Piezoelectric IC...

Page 10: ...ply low frequency and high frequency measurements Shear design sensors are preferred because of their inherent insensitivity to adverse environmental influences such as case or base strain and thermal...

Page 11: ...wer gain which is extremely close to unity and independent of input voltage Also the diode can be changed to supply higher currents for driving long cable lengths Constant current diodes as shown in F...

Page 12: ...nics However when operating AC coupled signal conditioners with readout devices having an input impedance of less than one megaohm thelow frequencyrangemaybeaffected 4 1 STANDARD STUD MOUNT This mount...

Page 13: ...derside of the mounting base Firmly press down on the assembly to displace any extra adhesive remaining under the base See Figure7 METHOD 2 Direct Adhesive Mount For restrictions of space or for conve...

Page 14: ...interference or radio frequency interference EMI or RFI To avoid ground loops thereshouldonlybeonegroundin the system It is recommended for permanent installations that the sensor becase isolatedand...

Page 15: ...ate Also any current not used by the cable goes directly to power the internal electronicsandwillcreateheat Thismaycausethesensorto exceed its maximum temperature specification For this reason donotsu...

Page 16: ...er the meter or LED and allow the sensor to power up If a faulty condition is monitored first check all system connections then check the functionality of the cable and signal conditioner If the syste...

Page 17: ...and former MIL STD 45662A and uses equipment directly traceable to NIST This assures an accurate calibration of relevant specifications The following includes a broad overview of the Back to Back Cal...

Page 18: ...A of constant current to extend battery life while continuous monitoring systems offer more current in order to drive longer cables Figure 16 shows a typical system for a sensor with integral electron...

Page 19: ...eive assistance via e mail at imi pcb com or visit our website at www pcb com 11 0 CUSTOMER SERVICE WARRANTY IMI a division of PCB Piezotronics guarantees Total Customer Satisfaction If at any time fo...

Page 20: ......

Page 21: ...O DRAFTING 49059 NO CHANGES WITHOUT APPROVAL SCHEDULE DRAWING NO MODIFICATIONS PERMITTED WITHOUT REFERENCE TO THE NOTIFIED BODY SHIELDS TO BE EARTHED AT BARRIER ENDS THE INSTALLER SHALL INSURE THAT TH...

Page 22: ...n Neither it nor any reproduction thereof will be disclosed to others without the written consent of PCB Piezotronics Inc REVISIONS REV DESCRIPTION DIN SEE SHEET 1 SCHEDULE DRAWING NO MODIFICATIONS PE...

Page 23: ...UNF 5 MountingTorque 2 to5 ft lb 2 7 to6 8 Nm SensingElement Quartz Quartz SensingGeometry Shear Shear HousingMaterial Stainless Steel Stainless Steel Sealing Hermetic Hermetic 6 Electrical Connector...

Page 24: ...CASE ISOLATED ACCELEROMETER DECIMALS XX 03 XXX 010 DECIMALS X 0 8 XX 0 25 KRM 12 13 18 KRM 12 13 18 RMB 12 13 18 68326 PCB Piezotronics Inc claims proprietary rights in the information disclosed here...

Page 25: ...tes that the product is subject to the special conditions of use specified in the Schedule to this certificate 9 This EU Type Examination Certificate relates only to the design and construction of the...

Page 26: ...The relevant Essential Health and Safety Requirements EHSR5 have been identified and assessed in lntertek Report 103312845CRT 003a Dated 8 August 2019 This Certificate is forth exclusive use of Intert...

Page 27: ...9 MODEL EX M 637XYYYZ SERIES ETCHING DRAWING Page 1 o 2 This Certificate Is for the exclusive use of Intertek s client and is provided pursuant to the agreement between Intertek and its Client Interte...

Page 28: ...f Intertek s client and is provided pursuant to the agreement between Intertek and its Client lntertek n responsibility and liability are limited to the terms and conditions of the agreement Intertek...

Page 29: ...number it indicates that the product is subject to the special conditions of use specified in the Schedule to this certificate 9 This Type Examination Certificate relates only to the design of the spe...

Page 30: ...C 60079 15 Unused connector must be fitted with an appropriately rated blanking cover b Conditions of Manufacture Routine Tests Dielectric Strength Test Per IEC 60079 15 14 Essential Health and Safety...

Page 31: ...3 ETCHING DRAWING 70897 NR 8 8 19 MODEL EX M 637XYYYZ SERIES ETCHING DRAWING Page lof 2 This Certificate is for the exclusive use of lutertek s client and is provided pursuant to the agreement between...

Page 32: ...of lntertek s client and is provided pursuant to the agreement between Intertek and its Client ietertek s responsibility and liability are limited to the terms and conditions of the agreement Intertek...

Page 33: ...Number This Authorization to Mark is for the exclusive use of Intertek s Client and is provided pursuant to the Certification agreement between Intertek and its Client Intertek s responsibility and li...

Page 34: ...nd Non Incendive Equipment For Use In Hazardous Locations R2016 CSA C22 2 157 1992 Ed 3 GI U2 Nonincendive Electrical Equipment For Use In Class I And II Division 2 And Class III Divisions I And 2 Haz...

Page 35: ...YYYZ EX M 638XYYYZ Optional accessory Type of Protection IntrinsicSafety Ia Non Sparking nA Marking Ex ia IIC T4 Ga Ex nA IIC T4 Gc 1960 5 Ta 5 121 C lECEx ETL 19 0034X Approved for issue on behalf of...

Page 36: ...erational Documents as amended STANDARDS The apparatus and any acceptable variations to it specified in the schedule of this certificate and the identified documents was found to comply with the follo...

Page 37: ...barrier item When used in Zone 2 The Accelerometers provide a voltage output when subjected to mechanical motion They are intended to be fixed installation in the explosive atmosphere and to be suppl...

Page 38: ...98 NR 7 24 2019 SECURITE INTRINSEQUE NON SPARK ARC lECEx Ex Ia lECEx Ex nA EX M 637XYYYZ Series Industrial ICP Accelerometer EX M 638XYYYZ Series Industrial ICP Accelerometer Page 2 of 2 DESCRIPTIVE N...

Page 39: ...ETCHING DRAWING Page 1 of 2 ETCHING DRAWING 70900 NR 8 8 19 MODEL EX M 638XYYYZ SERIES ETCHING DRAWING Page 2 of 2 APPROVAL 70910 NR 7 27 19 INTERCONNECTION DIV 1 ZONE 0 Page 1 of APPROVAL 70910 NR 7...

Page 40: ...INSTRUCTIONS FOR USE 70911 NR 08 01 19 EX M 637XYYYZ and EX M 638XYYYZ Series Page 3 of 3 APPROVAL XTAL 71165 NR 7 24 19 DRAWING Page 1 of 1 Note An is included before the title of documents that are...

Page 41: ...data sheets and where those data sheets refer to this declaration of conformity The data sheets for all ICP model numbers referenced above which include the CE mark on such data sheets and refer to th...

Page 42: ...045c GM29047c GM29029s GM29031s GM29033s GM29044s GM29046s GM29048s I the undersigned hereby declare that the equipment specified above conforms to the above Directive s Standard s Place Depew NY Date...

Page 43: ...erenced above which include the CE mark on such data sheets and refer to this Declaration of Conformity are hereby incorporated by reference into this Declaration Conform to the following UK Legislati...

Page 44: ...045c GM29047c GM29029s GM29031s GM29033s GM29044s GM29046s GM29048s I the undersigned hereby declare that the equipment specified above conforms to the above Directive s Standard s Place Depew NY Date...

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