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The information contained in this document supersedes all similar information that 
may be found elsewhere in this manual. 

  

 

 

Service 

–  Due  to  the  sophisticated 

nature  of  the  sensors  and  associated 
instrumentation 

provided 

by 

PCB 

Piezotronics,  user  servicing  or  repair  is 
not  recommended  and,  if  attempted, 
may  void  the  factory  warranty.  Routine 
maintenance,  such  as  the  cleaning  of 
electrical  connectors,  housings,  and 
mounting  surfaces  with  solutions  and 
techniques  that  will  not  harm  the 
physical  material  of  construction,  is 
acceptable. Caution should be observed 
to  ensure  that  liquids  are  not  permitted 
to  migrate  into  devices  that  are  not 
hermetically 

sealed. 

Such 

devices 

should  only  be  wiped  with  a  dampened 
cloth  and  never  submerged  or  have 
liquids poured upon them.   
 

Repair 

–  In  the  event  that  equipment 

becomes 

damaged 

or 

ceases 

to 

operate,  arrangements  should  be  made 
to  return  the  equipment  to  PCB 
Piezotronics for repair. User servicing or 
repair  is  not  recommended  and,  if 
attempted, 

may 

void 

the 

factory 

warranty.     
 

Calibration 

–  Routine  calibration  of 

sensors  and  associated  instrumentation 
is  recommended  as  this  helps  build 
confidence  in  measurement  accuracy 
and 

acquired 

data. 

Equipment 

calibration 

cycles 

are 

typically 

established  by  the  users  own  quality 
regimen.  When  in  doubt  about  a 
calibration cycle, a good 

“rule of thumb” 

is to recalibrate on an annual basis. It is 

also  good  practice  to  recalibrate  after 
exposure  to  any  severe  temperature 
extreme, 

shock, 

load, 

or 

other 

environmental  influence,  or  prior  to  any 
critical test.  
 
PCB  Piezotronics  maintains  an  ISO- 
9001  certified  metrology  laboratory  and 
offers  calibration  services,  which  are 
accredited  by  A2LA  to  ISO/IEC  17025, 
with  full  traceability  to  SI  through 
N.I.S.T.  In  addition  to  the  normally 
supplied  calibration,  special  testing  is 
also  available,  such  as:  sensitivity  at 
elevated  or  cryogenic  temperatures, 
phase  response,  extended  high  or  low 
frequency  response,  extended  range, 
leak 

testing, 

hydrostatic 

pressure 

testing,  and  others.  For  information  on 
standard 

recalibration 

services 

or 

special  testing,  contact  your  local  PCB 
Piezotronics 

distributor, 

sales 

representative,  or  factory  customer 
service representative.   
 

Returning  Equipment 

– 

Following 

these  procedures  will  ensure  that  your 
returned  materials  are  handled  in  the 
most 

expedient 

manner

Before 

returning 

any 

equipment 

to 

PCB 

Piezotronics, 

contact 

your 

local 

distributor,  sales  representative,  or 
factory  customer  service  representative 
to  obtain  a  Return 

Warranty,  Service, 

Repair,  and  Return  Policies  and 
Instructions 

Materials  Authorization 

(RMA)  Number.  This  RMA  number 
should be clearly marked on the outside 
of  all  package(s)  and  on  the  packing 

Service, Repair, and Return 
Policies and Instructions 

Summary of Contents for 8159-1112A

Page 1: ...gnal Conditioner Installation and Operating Manual For assistance with the operation of this product contact PCB Piezotronics Inc Toll free 800 828 8840 24 hour SensorLine 716 684 0001 Fax 716 684 098...

Page 2: ...ty regimen When in doubt about a calibration cycle a good rule of thumb is to recalibrate on an annual basis It is also good practice to recalibrate after exposure to any severe temperature extreme sh...

Page 3: ...rchase Order should include authorization to proceed and return at current pricing which can be obtained from a factory customer service representative Contact Information International customers shou...

Page 4: ...isclosure Table Pb Hg Cd Cr VI PBB PBDE O O O O O O PCB X O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O O O X O O O O O O O O O X O O O O O O O O O O O X O O O O O X O O O O O...

Page 5: ...e O O X O O O Wires O O O O O O Cables X O O O O O Plastic O O O O O O Solder X O O O O O Copper Alloy Brass X O O O O O This table is prepared in accordance with the provisions of SJ T 11364 O Indica...

Page 6: ...ure Page 1 Series 8159 Front Panel View 2 2 Series 8159 Rear Panel View 3 3 Panel Mounting Cut Out Dimensions 3 4 Transducer Wiring 4 5 Input Output I O Wiring 5 6 Location of Jumpers and Potentiomete...

Page 7: ...ter combine to accurately digitize the input signal A 5V 60mA or 10V 120mA short circuit protected transducer excitation supply is also provided A 10VDC analog output signal with a 1kHz bandwidth come...

Page 8: ...the following steps 1 Rotate the four pawl screws outside screws in each corner several turns counter clockwise to retract the pawls Make sure the pawls retract enough to clear the back of the mountin...

Page 9: ...the sense leads be used with cable lengths longer than 20 feet The excitation voltage is then sensed and regulated at the transducer for optimum shunt calibration Consult factory for cable lengths ove...

Page 10: ...SERIES 8159 SIGNAL CONDITIONER MANUAL 5 Figure 5 Input Output I O Wiring...

Page 11: ...er before removing any enclosure panels or making any internal adjustments or changes Switch 1 Switch 2 Switch 3 Switch 4 Switch 5 Bridge Excitation 5 0 VEXC ON 10 0 VEXC OFF Full Scale Input 1 5 mV V...

Page 12: ...ny enclosure panels or making any internal adjustments or changes Figure 9 Location of RCAL Resistor Top View Warning Remove AC power to the 8159 meter before removing any enclosure panels or making a...

Page 13: ...nal To exit depress S1 once after the Decimal Point selection is completed Increment Switch S2 This switch serves two functions depending on the present status of S1 If the instrument is in the Mode S...

Page 14: ...k panel of the conditioner Removing the back panel can access it See Figure 9 Front Panel Switch Disable Jumper Reference Figure 6 This jumper when removed disables S1 S2 S3 and S4 5 0 FUNCTION DEFINI...

Page 15: ...ny desired engineering points The CAL number is entered in the same way as the Set Point and Hysteresis values This input must be entered prior to performing the calibration The CAL number may be any...

Page 16: ...rrent value of Set Point High 2 will be displayed Repeat Step 1 to set Set Point High 2 to the desired value 4 Depress MODE S1 switch once The text SPL2 followed by the current value of Set Point Low...

Page 17: ...e strain gage transducer to the instrument using Figure 4 as a reference Do not apply any load to the transducer 2 Apply power to the instrument NOTE If the instrument was previously calibrated and no...

Page 18: ...s now complete NOTE Calibration information tare and slope values is maintained in non volatile memory and is updated every time CALIBRATION Steps 9 and 11 are performed TARING the display does not ch...

Page 19: ...eading 8 With no load on the transducer verify the readout is approximately zero 9 Depress the INCREMENT S2 switch and hold until the TARE LED illuminates The readout should be ZERO 1 digit 10 Depress...

Page 20: ...3 Decimal point exponent 7th word 4 End of Line EOL Control Z 8th word Note Data are transmitted in ASCII characters The decimal position is transmitted as a power of 10 exponent in ASCII The decimal...

Page 21: ...SERIES 8159 SIGNAL CONDITIONER MANUAL 16 Figure 12...

Page 22: ...n Male D sub 15 Pin Male D sub Electrical Connector AC Power Input IEC 320 IEC 320 Size Height x Width x Diameter 1 89 in x 3 78 in x 5 88 in 48 mm x 96 mm x 149 mm 6 Weight 1 3 lb 0 59 kg All specifi...

Page 23: ...N BRACKETS ANGLES 5 DEGREES 24350 Indoplex Circle Farmington Hills MI 48335 716 684 0001 E MAIL ltinfo pcbloadtorque com DIMENSIONS IN INCHES ANGLES 5 DEGREES FILLETS AND RADII 015 MAX FILLETS AND RAD...

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