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1. Heating mode

When the wall thermostat "calls for heat," the R-W circuit
closes. The furnace control performs a self-check, verifies
the pressure switch contacts are open, and starts inducer
motor.

a. Prepurge period—As the inducer motor comes up to

speed, the pressure switch contacts close to begin a
15-sec prepurge period.

b. Ignitor warm-up—At the end of the prepurge period, the

ignitor is energized for a 17-sec ignitor warm-up period.

c. Ignition sequence—When the ignitor warm-up period is

completed, the gas valve opens, permitting gas flow to
the burners where it is ignited. After 5 sec, the ignitor is
de-energized and a 2-sec flame-sensing period begins.

d. HUM terminal is energized with the gas valve. See

accessories in the Electrical Connections section.

e. Flame-sensing—When burner flame is sensed, the con-

trol begins the blower on delay period and continues
holding the gas valve open. If burner flame is not sensed,
the control closes the gas valve and repeats ignition
cycle.

NOTE:

Ignition sequence will repeat 3 additional times before a

lockout occurs. Lockout automatically resets after 3 hrs, or can be
manually reset by turning 115v off (not at thermostat) for 3 sec
minimum, then on again.

f. Blower on delay—Forty sec after burner flame is proven,

the blower motor is energized on heating speed. Simul-
taneously, the humidifier and electronic air cleaner
terminals (HUM and Com for humidifier, EAC-1 and
EAC-2 for electronic air cleaner) are energized.

g. Blower off delay—When the thermostat is satisfied, the

circuit between R-W is broken, de-energizing the gas
valve stopping gas flow to the burners. The blower
motor and EAC remain energized for 135 sec.

h. Post-purge—The inducer motor remains energized 5 sec

after the burners are extinguished.

2. Cooling mode

When the thermostat "calls for cooling," R-G and R-Y
circuits close. The R-Y circuit starts the outdoor condensing
unit and the combined R-Y and R-G circuits start the
furnace blower motor on cooling speed. The EAC-1 termi-
nal is energized with 115v when the blower is operating on
cooling speed.

When the thermostat is satisfied, R-G and R-Y circuits are
broken. The furnace blower and EAC continue operating on
cooling speed for an additional 90 sec.

3. Continuous blower mode

NOTE:

EAC-1 terminal is energized with 115v whenever blower

operates.

When the R-G circuit is made, the blower motor operates on
heating speed. During a call for heat, the blower stops,
allowing the furnace heat exchangers to heat up more
quickly, then restarts at the end of the 40-sec blower on
delay period.

The blower reverts to continuous operation after the heating
cycle is completed.

When the thermostat "calls for cooling," the blower oper-
ates on cooling speed. When the thermostat is satisfied, the
blower operates an additional 90 sec before reverting back
to continuous operation on heating speed.

Fig. 9—Control Board

A95086

C

OM

24V

HUM

G

R

Y

W

3-AMP FUSE

HUMIDIFIER TERMINAL
(24-VAC 0.5 AMP MAX)

LED OPERATION &
DIAGNOSTIC LIGHT

HARNESS CONNECTOR

24-V TRANSFORMER SEC-2

SPARE-1

SPARE-2

EAC-1

EAC-ELECTRONIC AIR CLEANER
TERMINALS (115-VAC 1.5 AMP MAX)

EAC-2

115-VAC (L2) NEUTRAL
CONNECTION

24-V THERMOSTAT
TERMINALS

BLOWER SPEED
SELECTION TERMINALS

INDUCER MOTOR
CONNECTOR

115-VAC (L1)

POWER SUPPLY

HOT SURFACE

IGNITOR CONNECTOR

HEAT

COOL

SEC-1

TEST/TWIN

—9—

Summary of Contents for 480BAV Upflow

Page 1: ...the National Standard of Canada CAN CGA B149 1 and 2 M95 Natural Gas and Propane Installation Codes NSC NGPIC Wear safety glasses and work gloves Have fire extin guisher available during start up and...

Page 2: ...E VENT CONN SHIP WT LB 024045 14 3 16 12 9 16 12 11 16 4 122 036045 14 3 16 12 9 16 12 11 16 4 124 024065 14 3 16 12 9 16 12 11 16 4 132 036065 14 3 16 12 9 16 12 11 16 4 134 042091 17 1 2 15 7 8 16 4...

Page 3: ...tion details refer to the applicable instruction literature NOTE Remove all shipping brackets and materials before operating the furnace I LOCATION A General CAUTION Do not install furnace in a corros...

Page 4: ...s and screens must be considered If the free area of a louver or grille design is unknown it may be assumed that wood louvers have a 20 percent free area and metal louvers or grilles have a 60 percent...

Page 5: ...casing side and into the filler strip to secure it in place Filter should rest on the top of the filler strip when installed WARNING Never operate unit without a filter or with filter access door rem...

Page 6: ...Apply joint compound pipe dope sparingly and only to the male threads of each joint The compound must be resistant to the action of propane gas An accessible manual shutoff valve MUST be installed up...

Page 7: ...ode indicator light will flash rapidly and the furnace will not operate B 24 v Wiring Make field 24 v connections at the 24 v terminal strip See Fig 9 Connect terminal Y as shown in Fig 8 for proper c...

Page 8: ...HACR TYPE CKT BKR AMPS Maximum Minimum 024045 115 60 1 127 104 6 0 14 47 15 036045 115 60 1 127 104 8 3 14 34 15 024065 115 60 1 127 104 5 9 14 47 15 036065 115 60 1 127 104 8 7 14 32 15 042091 115 6...

Page 9: ...energizing the gas valve stopping gas flow to the burners The blower motor and EAC remain energized for 135 sec h Post purge The inducer motor remains energized 5 sec after the burners are extinguish...

Page 10: ...OMPONENT TEST TWIN TERMINAL TRAN TRANSFORMER 115VAC 24VAC JUNCTION UNMARKED TERMINAL PCB TERMINAL FACTORY WIRING 115VAC FACTORY WIRING 24VAC FIELD WIRING 115VAC FIELD WIRING 24VAC CONDUCTOR ON PCB FIE...

Page 11: ...llows a Momentarily jumper TEST and Com terminals until LED goes off b LED will display previous fault 4 times c Inducer motor operates for 10 sec then stops d Hot surface ignitor is energized for 15...

Page 12: ...0 62 0 64 0 66 0 68 0 70 0 72 Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press Orf No Mnfld Press...

Page 13: ...E CU FT HR SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL SECONDS FOR 1 REVOLUTION SIZE OF TEST DIAL 1 cu ft 2 cu ft 5 cu ft 1 cu ft 2 cu ft 5 cu ft 10 11 12 13 14 360 327 300 277 257 720 655 600 555 514...

Page 14: ...erature c After normal start up allow furnace to operate for 2 minutes then block flue outlet 100 percent Furnace should cycle off within 2 minutes d Remove blockage and reconnect vent pipe to furnace...

Page 15: ...oduct theory and skills programs is available using popular video based formats and materials All include video and or slides plus companion book Classroom Service Training plus hands on the products...

Page 16: ...1996 BDP Co P O Box 70 Indianapolis IN 46206 Printed in U S A 16 480b454 Catalog No PA 3348 009...

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