
Users Manual Model 656/636
Mechanical Trouble Shooting
•
55
Ink
Problem
Probable Cause
Corrective Action
Ink wrinkles or will not pull
smoothly.
1) Incorrect adjustment of unwind
roller brake resistance.
1) Adjust knurled knob clockwise as
far as possible without breaking
ink or stalling ink motor. Do not
bottom adjustment knob.
Replacement of fiber brake disc
may be required if printer has
high hours.
2) Unwind roller and ink take-up
roller misaligned.
2) Align rear edge of ink with rear of
print area (allow approximately
1/8" (3mm) overlap). Loosen
thumb cap screw on ink out
sensor mount plate and adjust
until it touches rear of ink roll on
unwind arbor. Lock slide rewind
core toward rear of printer until it
just contacts plate.
3) Ink buildup on turn bar(s).
3) Clean with alcohol.
4) Incorrect ink width.
4) Use an ink width no wider than
stock being printed. This is
especially critical when using a
narrow web with cut down
rollers.
Ink rolls loosely on take-up roller.
1) Take-up roller not turning.
1) Check that roller swing arm (rear
of printer) is not binding and
Roundthane™ belt is not broken
or slips excessively.
2) Take-up core binding on locator
plate.
2) Move core .015" - .030" (.38mm -
.76mm) away from plate.
3) Take-up core not contacting ink
drive roller.
3) Assure that take-up roll is not
binding on locator plate and
swing arm moves freely.
4) Take-up roller too full.
4) Remove used ink roll. It is
designed to hold only 1 full roll.
Summary of Contents for 636
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Page 48: ...42 Electrical Connections Users Manual Model 656 636 Relay Assembly 351136 Part ...
Page 49: ...Users Manual Model 656 636 Electrical Connections 43 Electrical System Schematic ...
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Page 77: ...Users Manual Model 656 636 Assembly Drawings 71 Assembly Drawings ...
Page 78: ...72 Assembly Drawings Users Manual Model 656 636 Unwind Assembly Drawing ...
Page 80: ...74 Assembly Drawings Users Manual Model 656 636 Web Guide Light Bar Assembly Drawing ...
Page 82: ...76 Assembly Drawings Users Manual Model 656 636 Drive Assembly Drawing ...
Page 84: ...78 Assembly Drawings Users Manual Model 656 636 Printhead Assembly Drawing ...
Page 86: ...80 Assembly Drawings Users Manual Model 656 636 Ink Unwind Rewind Assembly ...
Page 88: ...82 Assembly Drawings Users Manual Model 656 636 Ink Rewind Arbor Assembly Field Retrofit Kit ...
Page 90: ...84 Assembly Drawings Users Manual Model 656 636 Feed Ink Drive Assembly ...
Page 92: ...86 Assembly Drawings Users Manual Model 656 636 Timing Belt Threading Diagram ...
Page 94: ...88 Assembly Drawings Users Manual Model 656 636 Ink Turn Roller Assembly ...
Page 96: ...90 Assembly Drawings Users Manual Model 656 636 Knife Assembly Drawing ...
Page 98: ...92 Assembly Drawings Users Manual Model 656 636 Stacker Assembly Drawing ...
Page 100: ...94 Assembly Drawings Users Manual Model 656 636 Rewind Assembly Drawing ...
Page 102: ...96 Assembly Drawings Users Manual Model 656 636 Stock Out Sensor Assembly Drawing ...
Page 104: ...98 Optional Stackers Users Manual Model 656 636 Optional Stackers ...
Page 106: ...100 Optional Stackers Users Manual Model 656 636 Optional 4 25 Pick up Assembly ...
Page 108: ...102 Optional Stackers Users Manual Model 656 636 Optional 4 25 Stacker Assembly ...