
Users Manual Model 656/636
Maintenance / Adjustments
•
35
R48 R50
R51
R49 R47 R54
R52
11
12
13
18
16
8
10
14
17
3
21
22
9
4
J9
J1
DIP Switch
Thermal Controller Board as viewed from back of printer
1 2 3 4 5 6 7 8
10. +5VDC ok
9. 24V enable
8. RESERVED
7. Headlift Sensor
6. Full Stack Sensor
5. RESERVED
4. Opt. Reflective Sensor
3. Registration Sensor
2. Bottom Ink Sensor
1. Top Ink Sensor
Bank of
Lights
+5VDC
GND
NOTICE:
All test point voltage measurements including sensor adjustments should be made on the DC scale
with the black lead of the meter connected to the
ground test point 22
. Care should be taken to
ensure that meter leads do not short against unintentional test points throughout the measurement
procedures.
Hole / Slot Index Registration Sensor
Sensor Blocked
Sensor Not Blocked
Test Point:
TP13
TP13
Adjustment Pot
R51
R51
#3 Light Status:
On
Off
Desired Voltage:
> 3.50 VDC
< 0.75 VDC
The Hole / Slot Registration Sensor in conjunction with the light bar allows the printer to register to
preprinted media. The low level is the more crucial of the two adjustments. Note that the same pot is
used for both adjustments and a compromise value must be achieved. Begin by removing the stock
from the sensor path. Measure the low voltage throughout the mechanical travel of the sensor by
sliding it inboard and outboard. The voltage at all points should not vary more than 0.75VDC. If it
does the sensor slide bar and or the light bar must be mechanically aligned (see Hole / Slot Index
Registration Sensor Mechanical Adjustment below). Once this is achieved find the web location
where the low voltage is the highest and adjust the pot until the reading is 0.75VDC or less. Now
block the sensor path with the media you intend to run. The high level should be greater than 3.5VDC
at all points of the sensor’s travel.
Hole / Slot Index Registration Sensor Mechanical Adjustment:
There are two areas that can be adjusted to correct the voltage readings. The upper sensor square bar
may be loosened from the back of the printer and rotated. The second adjustment is to loosen the light
bar mount screws and move the bar in the web direction. When the light bar screws are retightened be
careful not to over tighten and brake the light bar PC board.
Summary of Contents for 636
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Page 48: ...42 Electrical Connections Users Manual Model 656 636 Relay Assembly 351136 Part ...
Page 49: ...Users Manual Model 656 636 Electrical Connections 43 Electrical System Schematic ...
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Page 77: ...Users Manual Model 656 636 Assembly Drawings 71 Assembly Drawings ...
Page 78: ...72 Assembly Drawings Users Manual Model 656 636 Unwind Assembly Drawing ...
Page 80: ...74 Assembly Drawings Users Manual Model 656 636 Web Guide Light Bar Assembly Drawing ...
Page 82: ...76 Assembly Drawings Users Manual Model 656 636 Drive Assembly Drawing ...
Page 84: ...78 Assembly Drawings Users Manual Model 656 636 Printhead Assembly Drawing ...
Page 86: ...80 Assembly Drawings Users Manual Model 656 636 Ink Unwind Rewind Assembly ...
Page 88: ...82 Assembly Drawings Users Manual Model 656 636 Ink Rewind Arbor Assembly Field Retrofit Kit ...
Page 90: ...84 Assembly Drawings Users Manual Model 656 636 Feed Ink Drive Assembly ...
Page 92: ...86 Assembly Drawings Users Manual Model 656 636 Timing Belt Threading Diagram ...
Page 94: ...88 Assembly Drawings Users Manual Model 656 636 Ink Turn Roller Assembly ...
Page 96: ...90 Assembly Drawings Users Manual Model 656 636 Knife Assembly Drawing ...
Page 98: ...92 Assembly Drawings Users Manual Model 656 636 Stacker Assembly Drawing ...
Page 100: ...94 Assembly Drawings Users Manual Model 656 636 Rewind Assembly Drawing ...
Page 102: ...96 Assembly Drawings Users Manual Model 656 636 Stock Out Sensor Assembly Drawing ...
Page 104: ...98 Optional Stackers Users Manual Model 656 636 Optional Stackers ...
Page 106: ...100 Optional Stackers Users Manual Model 656 636 Optional 4 25 Pick up Assembly ...
Page 108: ...102 Optional Stackers Users Manual Model 656 636 Optional 4 25 Stacker Assembly ...