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Pavone Systems DAT 200, Technical Manual

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Pavone Systems DAT 200 Technical Manual Download Page 5

PAVONE SISTEMI

Page 3

INTRODUCTION

The DAT 200 is a weight transmitter to be matched to the load cells to detect the weight in every situation.
The module is easy to install and can be mounted on 35 mm DIN rail.
The display allows easy reading of the weight, the configuration parameters and errors.
The 3 keys located below the display and protected by the front door allow the Operator to perform 

the functions of ZERO and CALIBRATION as well as datasheet and real calibration.
The DAT 200 use RS232 serial port with ASCII and Modbus RTU protocols to be connected to PC, PLC 

and remote units.
The presence of the most common fieldbus, also allows interfacing the transmitter with any supervision 

device currently offered by the market.

Fieldbus available:
•  DAT 200/ETHERNET IP:

  weight transmitter with serial output RS232 and ETHERNET IP.

•  DAT 200/PROFINET:

  weight transmitter with serial output RS232 and PROFINET.

IDENTIFICATION PLATE OF THE INSTRUMENT

WARNINGS

The following procedures must be performed by qualified personnel.
All connections must be performed when the instrument is switched 

off.

It’s important to communicate this data, in the event of a request for information. The software 

number and release number are shown on the cover of the manual and also displayed when 

the instrument is switched on.

Summary of Contents for DAT 200

Page 1: ...PAVONESYSTEMS TECHNICAL MANUAL DAT 200Serial and PROFINET ETHERNET IP weighing Indicator Trasnmitteri Software version PW310 ...

Page 2: ...Page II ...

Page 3: ...ge 8 DISPLAY INDICATIONS Page 9 VIEWING ZEROING THE WEIGHT AND AUTOTARE Page10 SET UP Page12 FLOW CHART MENU Page13 WEIGHING SET UP MENU Page14 WEIGHT CALIBRATION MENU Page15 WEIGHING PARAMETERS SET UP MENU Page16 SERIAL COMMUNICATIONS PORTS MENU Page18 MAPPING FUNCTION SETTING Pag 21 SERIAL COMMUNICATION PROTOCOLS Pag 22 FIELDBUS PROTOCOLS Page28 TROUBLESHOOTING Page40 ...

Page 4: ...se CAUTION The installation and maintenance of this instrument must be allowed to qualified personnel only Be careful when you perform inspections testing and adjustment with the instrument swithced on Failure to observe these precautions may be dangerous DO NOT allow untrained personnel to work clean inspect repair or tamper with this instrument ...

Page 5: ...be connected to PC PLC and remote units The presence of the most common fieldbus also allows interfacing the transmitter with any supervision device currently offered by the market Fieldbus available DAT 200 ETHERNET IP weight transmitter with serial output RS232 and ETHERNET IP DAT 200 PROFINET weight transmitter with serial output RS232 and PROFINET IDENTIFICATION PLATE OF THE INSTRUMENT WARNING...

Page 6: ...ards with screws pitch 5 08 mm Input of the load cells with following features max 4 of 350 Ω in parallel or 8 cells of 700 Ω Load cell excitation 4 Vdc Linearity 0 01 of the full scale Temperature drift 0 001 of the full scale C Internal resolution 24 bit Measuring range 3 9 3 9 mV V Digital filter To be selected from 0 2 Hz to 25 Hz Number of decimals weight 0 4 decimal places Calibration of zer...

Page 7: ...ith solvents Do not expose to heat or direct sunlight OVERALL DIMENSIONS ELECTRICAL INSTALLATION DAT 200 is equipped with removable screw pitch 5 08 mm The load cell cable must be shielded and channeled away from power cables to pre vent electromagnetic interferences INSTRUMENT POWER SUPPLY The instrument is powered through the terminals 23 and 24 The power supply cable must be channeled separatel...

Page 8: ...n parallel The supply voltage of the load cells is 4 Vdc and is protected by temporary short circuit The measuring range of the instrument involves the use of load cells with a sensitivity of up to 3 9 mV V The cable of the load cells must be connected to terminals 2 7 of the 7 pin removable terminal board In the case of 4 wire load cell cable jump terminals 2 with 5 and 3 with 4 Connect the cell ...

Page 9: ...able Direct ETHERNET cable Direct ETHERNET cable Router Switch Hub Page 7 FIELDBUS CONNECTION Pin Description 1 TX 2 TX 3 RX 4 5 6 RX 7 8 To connect to the MASTER Profinet Ethernet IP use a standard twisted pair Ethernet cable with RJ45 connector ...

Page 10: ...shing USING THE KEYBOARD The instrument is programmed and controlled through the 3 keys keyboard with the following functions KEY FUNCTIONS IN WEIGHT INDICATION CONDITIONS s Short press Display switches from Gross to Net weight Long press Display switches from Weight to Peak u Short press Display switches from Numerical to Bar graph of to gross weight Long press Zeroing of the weight peak displaye...

Page 11: ...erload The weight applied to the load cell exceeds by more than 9 divisions the maximum capacity of the weighing system O L O L No signal from the load cells or outside of the field of measurement mV V noCAL NOCAL Transmitter not calibrated Recalibration needed Efbus EFBUS Fieldbus interface absent or not working n coN N COM Fieldbus interface of the instrument is not connected to the network E Cr...

Page 12: ... 1 15 of full scale The bar graph display is indicated by both LEDs flashing ZEROING THE WEIGHT This operation is performed to correct small movements of the zero of the scale To perform the reset function it is necessary to switch the display to gross weight Press u key for 3 seconds to zeroing gross weight The gross weight reset command does not run under the following conditions Unstable weight...

Page 13: ...ss weight and is always calculated even when it is not displayed When you see the peak the top LED flashes To store the value press s key for 3 seconds To go back to weight display press s key for 3 seconds To reset the peak value press u key for 3 seconds The calculated peak is not retained at power off ...

Page 14: ...s to select the menu to edit Press the u key to enter the selected menu KEY PROGRAMMING FUNCTION DURING THE MAIN MENU s Exits the programming menu or returns to the higher level u Access the relevant menu or programming or confirm the selected parameter t Skip to the next menu KEY FUNCTION DURING PARAMETERS PROGRAMMING s Increases the blinking digit select the higher value u Select the next digit ...

Page 15: ... L t C o N 1 s E n s t S t A b b a u d 1 t N a p d s p d J A u t O F r N 1 r N a p s 1 G n L O t r a C A d d r 1 d E L E t O b a n d N o d E d E L t a d E L a y Normal View C o n F G U s e d t o P e r f o r m C a l i b r a t i o n I P S u b N t Page 13 FLOW CHART MENU ...

Page 16: ...ulated Values from 1 to 99999 Unit the same of that displayed Default 10000 SEnst LOAD CELLS SENSITIVITY Set the value corresponding to the sensitivity average of the load cells in mV V The instrument accepts values between 0 5 and 4 mV V If no values are entered the unit assumes it is 2 mV V Following the change of the sensitivity value the datasheet calibra tion is recalculated Values from 0 500...

Page 17: ...ty including the fixed tare and the weight is stable The zero of the system is done by pres sing the t key The display shows 2 Ok confirming the operation The weight displayed resets and the display shows CAL alternated by 0 It is possible to repeat this operation more times CALIBRATION OF FULL SCALE Prior F S calibration load the sample weight on the system and wait for the stabilization the disp...

Page 18: ...3 33 Hz 5 Hz 4 16 Hz 2 5 Hz 5 12 Hz 1 5 Hz 6 10 Hz 1 Hz 7 8 Hz 0 7 Hz 8 6 Hz 0 4 Hz 9 4 Hz 0 2 Hz Default 5 stab WEIGHT STABILITY This parameter defines the divisions number needed to deem the weight stable A large number of divisions allows the transmitter to detect quickly the weight stability which is needed when executing tare and print commands Value Change 0 Always stable weight 1 Stability ...

Page 19: ...ettable by this parameter is 2 of the range of the system To disable this feature use the value 0 Value Change 0 Control OFF 1 0 5 div sec 2 1 div sec 3 2 div sec 4 3 div sec Default 0 Oband ZERO BAND This parameter defines the number of divisions resettable by pressing the zero front button or Input 1 Values from 0 to 200 Default 100 dELta WEIGHT DELTA It defines the minimum number of divisions n...

Page 20: ... 2 a string of weight is transmitted The command is accepted if the weight is stable Between two consecutive transmissions the weight must have a variation of at least the parameter Weight delta Autom It s automatically transferred to a string of weight when the weight stabilizes at a value higher than the minimum weight 20 divi sions Between two consecutive transmissions the weight must have a va...

Page 21: ...mats E 7 1 and O 7 1 are not accepted error message Nvalid Selectable Values N 8 1 N 8 2 E 8 1 O 8 1 E 7 1 0 7 1 Default N 8 1 addr COM1 COM2 SERIAL COMMUNICATION ADDRESS Configuration of the address used in the transmission protocols and in the MODBUS protocol Value from 000 to 99 Default 01 NodE TRANSMITTED DATA WEIGHT COM1 COM2 Selecting the value transmitted with continuous automatic and ma nu...

Page 22: ...programmed in se quence In IP 1 enter via the s e t pushbuttons the value of the first three digits of the address Once you have confirmed the value with the u key the display shows IP 2 Enter the value of the second group of numbers and repeat until complete insertion of the address Values from 000 to 255 Default 000 Subnt PROGRAMMING THE SUBNET MASK The 4 bytes that define the subnet mask must b...

Page 23: ...g transmission display shown TRANS and at the end of the transmission shown COMPL In order to finish the procedure of transfer of the mapping pressing the u key r Nap RECEIVING DATA FROM PC This function allows you to receive the mapping of register from PC program Before starting transmission from PC program it is necessary press the u key on WT 2 transmitter Display will shown RECEP and at the e...

Page 24: ...see relevant paragraph Under conditions of overload the weight field assumes the value Under conditions of underload negative weight greater than 99999 the weight field assumes the value _ _ _ _ _ _ _ _ In reading error conditions the weight field assumes the value O L csum checksum of the string data It is calculated by performing the exclusive OR XOR of all characters from STX or from ind to ETX...

Page 25: ...ON The double quotes enclose constant characters observe upper and lower case the and symbols contain variable numeric fields REQUEST OF THE CURRENT GROSS WEIGHT Master Addr L EOT DAT 200 Addr L status gross ETX chksum EOT REQUEST OF THE CURRENT NET WEIGHT Master Addr N EOT DAT 200 Addr N status net ETX chksum EOT REQUEST OF THE CURRENT PEAK VALUE Master Addr P EOT DAT 200 Addr P status peak ETX c...

Page 26: ...racters with the weight value justified on the right no leading zeros with possible decimal point and negative sign Under conditions of overload the weight field assumes the value Under conditions of underload the weight field assumes the value _ _ _ _ _ _ _ _ In reading error conditions the weight field assumes the value O L Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 0 1 1 0 0 not used not...

Page 27: ... only after the data save command see Command Register table If this function is not performed by turning off the instrument it will return to the value before the change If not otherwise specified the numerical values such as addresses codes and data are expressed as decimal values COMMUNICATION ERRORS HANDLING In case of MODBUS RTU the communication strings are controlled by the CRC Cyclic Redun...

Page 28: ...d cell capacity LSB R W INT 41003 Load cell Sensitivity R W INT 41004 Weight division value R W INT See Table C page 27 41101 Weight filter factor R W INT 41102 Weight stability factor R W INT 41103 Auto zero at power ON R W INT 41104 Auto zero at power ON R W INT 41105 Zero tracking factor R W INT 41106 Zero band R W INT 41107 Weight Delta R W INT 42000 Monitor register W INT The programmed value...

Page 29: ...ccess memory Warning the value entered in the Command Register is always active until you write again 0x0000 Address Data stored in memory with command 0x0020 41001 41002 Load cells capacity 41003 Load cells sensitivity 41004 Weight division value 41101 Weight filter factor 41102 Weight stability factor 41103 41104 Auto zero SET POINT 41105 Zero tracking factor 41106 Zero band 41107 Weight Delta T...

Page 30: ... memory writing the hexadecimal value 0x7FFF in the Command Register 1 word in writing in order to avoid that the instrument resets all its variables in the case of uninitialized Output Data Area This command must be sent before the connection to inform the instrument that the parameters have been initialized by the master Now the instrument continually tests the changes made to the parameters and...

Page 31: ...ofinet IO General Anybus IC PRT select the standard RT module and add in the profinet network 3 Enter inputs and outputs to 128 bytes and associate desired address define the name of the object eg DAT 200 it will serve for naming the network ...

Page 32: ...lue of the number of cycles without updating data If this value won t be not changed the cpu will continue to generate communication errors and the module won t recognized on the network or will continues to give communication errors 5 Select the procedure ethernet node editing ...

Page 33: ...tion the IP address see PARAMETERS SERIAL OUTPUT Give to the module the IP configuration and device name The device name must be the same as defined in the hardware configuration DEVICE NAME if the IP address and the NAME UNIT are not defined and equal the module is not recognized in the profinet network ...

Page 34: ...Page 32 PROFINET S7 1200 PROCEDURE CONNECTION 1 gsd file installation 2 In the Siemens catalog path Profinet IO General Anybus IC PRT select the standard RT module and add in the profinet network ...

Page 35: ...or will continues to give communication errors 4 Through assigns name to the device select the module to be parameterized define in the confi guration of DAT 200 the IP address see PARAMETERS SERIAL OUTPUT Assign to the module the IP configuration and device name The device name must be the same as defined in the hardware configuration DEVICE NAME If the IP address and the NAME UNIT are not define...

Page 36: ...word in writing in order to avoid that the instrument resets all its variables in the case of uninitialized Output Data Area This command must be sent before the connection to inform the instrument that the parameters have been initialized by the master Now the instrument continually tests the changes made to the parameters and stores them only in case of real change LOGIX 5000 SOFTWARE PROCEDURE ...

Page 37: ...Page 35 3 In the Controller Organizer window I O Configuration folder choose the Ethernet subfolder click the right mouse button and select New Module ...

Page 38: ...Page 36 4 Name the module with a desired name enter the same IP address of the instrument see page 31 as shown in the following figure 5 Then select inputs and outputs at 128 byte in INTEGER mode ...

Page 39: ...Page 37 6 Through BOOT DHCP Server software perform boot configuration ETHERNET configuration is complete ...

Page 40: ...NT 22 0 Weight_Stability_value INT 24 0 Autozero_Set DINT 28 0 Tracking_Factor INT 30 0 Zero_Band INT 32 0 Delta_Weight INT 34 0 Monitor_Register INT OUTPUT DATA AREA Address Description Format Note Byte Bit 128 0 Data_Register DINT 132 0 Command_Register INT See table B on page 27 134 0 Load_Cell_Capacity DINT 138 0 Load_Cell_Sensitivity INT 140 0 Weight_Division_Value INT See table C on page 27 ...

Page 41: ...0 00 3A 98 Dec 15000 Sensitivity Byte 138 Byte 139 Hex 75 0D Dec 29965 Division Byte 140 Byte 141 Hex 00 0D Dec 13 Save the data by writing the value Hex 20 in Command Register In case Zero and FS Calibration is not performed put value Hex 0 in Command Register N B The DAT 200 does not accept writing of the same values already written To perform Zero and FS Calibration it is not needed to abilitat...

Page 42: ...rect division value in the main menu The serial communication does not work properly Installation wrong The selection of the operation of the serial interface is incorrect Check the connections as described in the installation manual Select the settings as appropriate The function of semiautomatic zero doesn t work The gross weight exceeds the action limit of semi automatic zero The weight doesn t...

Page 43: ...dicated in the installation manual and use is in conformity with the relevant Union harmonisation legislation Directive EMC 2014 30 EU Electromagnetic Compatibility The following harmonized standards and technical specification have been applied EN 61000 6 2 2005 EN 61000 6 3 2007 A1 2011 EN 61326 1 2013 Directive LVD 2014 35 EU Low Voltage Directive The following harmonized standards and technica...

Page 44: ...PAVONE SISTEMI S R L Via Tiberio Bianchi 11 13 15 20863 Concorezzo MB T 039 9162656 F 039 9162675 W en pavonesistemi it Industrial Electronic Weighing Systems since 1963 ...

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