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  Gemini™ Twin-Fuel Gas-Fired Boiler 

 

Gas Pressure Adjustment 

Test of Motorized Gas Valves 

 

 

 

 

4.2  G

AS 

P

IPING

 

 
Before making the gas hook-up, make sure the boiler 
is being supplied 

only

 with the fuels shown on the 

boiler nameplate.  The boiler is designed to operate on 

vaporized

 natural gas and propane only.  

Do not 

use 

any type of liquid fuel.

  Do not 

attempt to fuel the 

boiler with MAPP gas, sewage gas, coal gas, or other 
fuels. 

Gas train connection sizes are shown in the Gas Train 
Connection table on the previous page for the different 
models available. 

The boiler shall be installed such that the gas ignition 
system components are protected from water (drip-
ping, spraying, rain, etc.) during appliance operation 
and service (circulator replacement, control replace-
ment, etc.). 

The two gas pressure regulators supplied with the 
boiler are set during a factory fire-test to provide the 
proper pressure to the main burner: 6 inches W.C. in-
let pressure to the regulators for both natural gas and 
propane.   

The gas train components are designed to handle a 
maximum inlet pressure of 14 inches W.C.(1/2 psig).  
If the available gas pressure exceeds 14 inches W.C. 
on either the natural gas or propane supply a suitable 
intermediate gas pressure regulator of the "lock up" 
type must be provided to reduce the pressure to less 
than 14 inches W.C.  All boilers are designed to oper-
ate at rated input with a minimum inlet pressure of 6 
inches W.C. with natural gas, 6 inches W.C. with LP 
gas. 

 

shutoff
(on boiler)

union

drip leg

remote gas shutoff
(not supplied)

meter

natural gas
supply

propane
supply

shutoff
(on boiler)

union

drip leg

remote gas shutoff
(not supplied)

 

 

Figure 4-2  Gas Supply Piping 

(Refer to table above for connection sizes.) 

 
Install a sediment trap (drip leg) and a union connec-
tion ahead of the primary manual shutoff valves on the 
boiler as shown in the figure above.   

All gas piping must be installed in accordance with 
National Fuel Gas Code, ANSI Z223.1, latest edition, 
and any other local codes which may apply; in Canada 
gas piping must be installed in accordance with CAN-
B 149. 

 

General Warning

 

Warning!  All threaded connections must be made us-
ing a pipe compound that is resistant to the action of 
liquefied petroleum gases.  Do not use Teflon

ä

 tape 

on gas line threads. 

 

 
The boiler and all gas piping connections must be 
pressure tested and must be checked for leaks before 
being placed into service.  Test with compressed air or 
gas if possible.  

The boiler must be disconnected at both boiler manual 

 
 

- 6 - 

 

Summary of Contents for TBIG-03

Page 1: ...ER S MANUAL INSTALLATION OWNER S MANUAL INSTALLATION OWNER S MANUAL INSTALLATION OWNER S MANUAL INSTALLATION OWNER S MANUAL INSTALLATION OWNER S MANUAL INSTALLATION OWNER S MANUAL INSTALLATION OWNER S...

Page 2: ...5 1 2 Starting System 13 5 2 Lighting and Shut Down Procedures 13 5 2 1 Lighting Procedures 13 5 2 2 Normal Shut Down Procedures 14 5 2 3 Emergency Shut Down 14 5 3 Switchover to Propane Operation 14...

Page 3: ...gas fired boiler allows the boiler to be fired by propane in the event that the supply of natural gas is temporarily interrupted or restricted The necessary fittings valves piping and controls for twi...

Page 4: ...r must be Installed by qualified personnel in accordance with designs prepared by qualified facility engi neers including structural mechanical electrical and other applicable disciplines Operated and...

Page 5: ...ime Con tact Patterson Kelley at 570 421 7500 for replace ment labels 3 5 SAFETY PRECAUTIONS Provide a suitable location for the boiler away from normal personnel traffic with adequate working space a...

Page 6: ...Check entire gas train for leaks after installation If there is a smell of gas shut down the boiler and obtain immediate assistance from trained service personnel and or your local fire department Ov...

Page 7: ...t valves n o vent valve I R I only Figure 4 1 Piping Schematic for the Twin Fuel Gas Train 4 0 INSTALLATION Gas Train Connection Sizes Natural Gas Propane 700 1000 1200 Series 1 1 4 1 1500 1700 2000 S...

Page 8: ...n either the natural gas or propane supply a suitable intermediate gas pressure regulator of the lock up type must be provided to reduce the pressure to less than 14 inches W C All boilers are designe...

Page 9: ...d devices as shown above 4 3 PRE START CHECK LIST Before firing the boiler make sure the following items have been completed 1 Flue gas from the boiler is properly vented 2 Gas connections have been m...

Page 10: ...block on the control panel Disconnect ing this wire disables the main gas valve ensuring that gas cannot flow during the test 2 Turn on the circulating water pump With the natural gas shutoff and sec...

Page 11: ...rating turn down the temperature setting on the high limit thermostat until the main burner shuts off The high limit switch must be reset manually after testing This check should also be made for the...

Page 12: ...be performed by qualified service per sonnel To adjust gas pressure first connect an appropriate pressure sensing device at the manifold tap then re move seal cap from regulator Turn adjusting screw c...

Page 13: ...is OK If there are bubbles replace the valve 5 Attach the hose to the upstream leak test valve 6 Open the upstream leak test valve and check for bubbles in the hose If there are no bubbles the natural...

Page 14: ...anical link to air control auxiliary panel service power shutoff switch inside auxiliary panel service power shutoff switch inside propane low pressure switch pressure tap secondary shutoff high gas p...

Page 15: ...been under water Immediately call a qualified service technician to in spect the boiler and to replace any part of the control system and any gas control which has been under wa ter 5 2 LIGHTING AND...

Page 16: ...the gas supplies remote from the boiler 5 3 SWITCHOVER TO PROPANE OPERATION Switchover from natural gas to propane is made manually as follows 1 Turn the fuel selector switch located on the main contr...

Page 17: ...y Figure 7 1 Piping Schematic for the Twin Fuel Gas Train 7 0 MAINTENANCE 7 1 GENERAL Warning High voltage Shock hazard Properly lock out tagout the electrical service and all other energy sources bef...

Page 18: ...or marked Heat 6 The programmer first energizes Terminal 4 which supplies power to the contactor for the blower mo tor and the air flow switch which initially shows low air flow with the LowAir indica...

Page 19: ...operating control switch will close again The operating sequence will re cycle to step 5 provided that the limits on water flow gas pressure and high temperature are all met 8 0 PARTS AND TECHNICAL S...

Page 20: ...Gemini Twin Fuel Gas Fired Boiler 8 1 1 Wiring Diagram Lo Hi Lo 18...

Page 21: ...Parts and Technical Support 8 1 2 Control Logic Diagram Lo Hi Lo 19...

Page 22: ...Gemini Twin Fuel Gas Fired Boiler 8 1 3 Wiring Diagram On Off 20...

Page 23: ...Parts and Technical Support 8 1 4 Control Logic Diagram On Off 21...

Page 24: ......

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