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PATON

 StandardMIG

 MMA/TIG/MIG/MAG

 

1.

 

GENERAL PROVISIONS 

 

Digital  inverter  semi‐automatic  one-body  machines  PATON  StandardMIG‐160/200/250/250-400V  are 

designed  for,  manual  metal  arc  welding  (MMA)  and  tungsten  arc  inert  gas  welding  (TIG),  as  well  as  for 
semiautomatic metal inert/active gas welding (MIG/MAG) in the atmosphere of  shielding gas with direct current. 
Advantageous  completely  digital  control  implemented  in  the  design  of  the  machine  provides  freedom  from 
limitations  typical  for  multi‐functional  systems  based  on  the  analogous  control  system,  which  are  always 
inherently  geared  towards  a  specific  mode,  while  other  modes  are  additional  and  have  drawbacks  in  terms  of 
control.  On  the  contrary,  control  board  of  a  completely  digital  system  offers  all  capabilities  of  the  source  within 
the  range  of  its  full  power,  regardless  of  the  mode  of  use.  This  machine  is  intended  for  domestic  and  semi-
industrial use. It provides a good load duration at a full rated current of 160A, 200A, and 250A, respectively, when 
powered  from  a  powerful  220V  single-phase  network  or  from  a  three-phase  380V  network,  which  is  enough  to 
work  with  any  electrodes  from  F1.6mm  down  to  low-melting  F6mm  (for  StandardMIG-250)  and  semiautomatic 
solid wire welding with a diameter from F0.6mm to F1.2mm (for  StandardMIG -250). Initially, the source is set to 
settings, which are optimum for most applications, and is quite easy to use if you do not go into additional details 
of  settings,  which  require  good  welder’s  skills.  It  is  possible  to  replace  the  polarity  for  fluxing  wire  welding.  For 
safety  in  dangerous  working  conditions,  the  rectifier  is  equipped  with  an  in‐built  unit  for  open‐circuit  voltage 
reduction  in  MMA  mode,  which  can  be  enabled  or  disabled.  The  distinctive  feature  of  PATON  semi‐automatic 
machines  “StandardMIG”  series  is  very  robust,  high‐quality,  and  structurally  sound  wire  feeding  mechanism,  as 
well as availability of KZ‐2  slot of world standard EURO type, which allows user changing torches at his/her own 
discretion. 

This  StandardMIG  model  by  PATON  is  equipped  with  a  unit  for  minute  undervoltage  protection,  as  well  as 

against minute overvoltage. 

Due to the increased frequency of voltage supplied to the transformer, the transformer can be made several 

tenfolds smaller. That is why weight and overall dimensions of this machine is  several times smaller than those of 
regular equipment with identical output parameters. 

Main advantages:

 

1. Wide range of welding parameters adjustment: 
 

 

a) in MMA mode – 1 (main) + 7 (additional) + 3 (for pulsed mode) 

 

 

b) in TIG mode – 1 (main) + 1 (additional) + 3 (for pulsed mode) 

 

 

c)

 

in semiautomatic MIG/MAG mode – 1 (main) + 6 (additional) + 3 (for pulsed mode) 

2. Very wide range of settings for pulsed mode for all welding types. 
3.  In  addition  to  voltage  surge  protection,  the  machine  is  equipped  with  a  stabilization  system  for 

large 

long‐term

  voltage  variations  in  the  160V  to  260V  single‐phase  supply  mains.  But  it  should  be 

remembered that at a minimum voltage of 160V, it is possible to conduct welding with an electrode of 
not more than Ф3mm or semiautomatic welding with a wire of not more than Ф0.8mm. 

4.  The  machine  fits  standard  domestic  power  mains.  Due  to  high  efficiency  factor,  the  source  provides 

twice lower power consumption

 compared to regular sources. 

5.  Adaptive  fan  speed,  i.e.  increases  when  the  machine  heats  up  and  slows  down  when  it  is  cold,  thus 

prolonging the service life of the fan and reducing the amount of dust accumulated in the machine. 

6. Convenient use due to high load duration (LD) at 

rated current

, which enables virtually  uninterruptible 

welding  with  Ф4mm  electrodes  (for 

StandardMIG

-200S)  and 

Ф

5mm  (for 

StandardMIG

-250),  for 

example, electrodes АНО-4, АНО-21, АНО-36, МР-3. 

7. Increased machine reliability in dusty production environment, microelectronic circuitry of the source is 

located in a separate compartment. 

8. All heating elements of the source are provided with an 

electronic heat protection system

.

 

9.  All  electronic  parts  of  the  machine  are  impregnated  with 

two  layers

  of  high‐quality  varnish,  which 

ensures product reliability during the entire service life. 

10. Improved arcing stability. 
 
 
 

Summary of Contents for StandardMIG -200

Page 1: ......

Page 2: ...PATON StandardMIG MMA TIG MIG MAG 2...

Page 3: ...tion 18 5 Semiautomatic metal inert active gas welding MIG MAG 19 5 1 Welding cycle MIG MAG 2T 21 5 1 1 Function of button on a 2T torch 21 5 2 Welding cycle MIG MAG 4T 22 5 2 1 Function of button on...

Page 4: ...0 4 mm up to 160 1 0 mm at most 2 0 75 2 5 95 4 0 155 6 0 230 StandardMIG 200 3 mm 120 at most 0 8 mm at most 1 5 75 2 0 105 2 5 130 4 0 205 6 0 310 4 mm 160 at most up to 1 0 mm 2 0 75 2 5 95 4 0 155...

Page 5: ...hich allows user changing torches at his her own discretion This StandardMIG model by PATON is equipped with a unit for minute undervoltage protection as well as against minute overvoltage Due to the...

Page 6: ...ck function in MMA mode automatic automatic automatic automatic Open circuit voltage reduction unit on off on off on off on off MMA open circuit voltage V 12 75 12 75 12 75 12 75 Arc striking voltage...

Page 7: ...7 PATON StandardMIG MMA TIG MIG MAG...

Page 8: ...or wait mode during tungsten arc inert gas welding and semiautomatic welding as well as source overheating in any mode c blinks green and yellow while welding in any mode d permanent red light in case...

Page 9: ...E The welding machine is designed solely for manual metal arc welding with a stick electrode tungsten arc inert gas welding as well as semiautomatic metal inert active gas welding Other use of the mac...

Page 10: ...achine is connected to mains voltage exceeding 270V Such a situation can occur with a very large phase voltage imbalance in a standard mains or using non standard connection In addition manufacturer s...

Page 11: ...the modes switch over end around use buttons 1 to set the main parameter which is welding current if necessary additional functions of welding process can be adjusted see a changeover sequence in Clau...

Page 12: ...t Start value in such a case The result is achieved by the following means In the moment of arc striking welding current increases by the default value of 40 for a short time Example welding with a 3...

Page 13: ...Arc Force magnitude and a trigger level to unnecessarily high value because at high limit values especially during welding with thin electrodes less than 3 2mm in diameter affects actuation of Anti St...

Page 14: ...d welding when very long arc is undesirable For this purpose the machine provides the possibility to set the Short Arc function Sh A to ON position By default it is set to OFF position See Clause 6 1...

Page 15: ...ing power Po P 40 while pulsing frequency Fr P 5 0Hz and duty ratio dut 50 by default Result current will pulse in the range from 36A to 84A with a frequency of 5Hz pulses will be of the same shape in...

Page 16: ...ottle valve check the tightness connect the mains plug to the supply mains set power switch 14 on the rear panel to position I set the TIG welding mode by pressing the button 6 the modes switch over e...

Page 17: ...en electrodes and ingress of its inclusions into the weld which is very adverse effect Attention This requires cleaning the work piece at the point of the arc striking This function is implemented by...

Page 18: ...the filler wire into the weld pool The correct setting determines weld shape and quality of the weld forming thus reducing risk of porosity and grain structure of the weld and consequently increasing...

Page 19: ...with welding operator s requirements See Clause 6 1 for sequence of changing the value of any function in the current welding mode 5 SEMIAUTOMATIC METAL INERT ACTIVE GAS WELDING MIG MAG Attention In...

Page 20: ...le if there is no experience then initially set to the middle position this is about 3 using buttons 12 set the required wire feed speed use button 8 to pull the wire through the entire channel and ad...

Page 21: ...eneral recommendations on semiautomatic welding Remember that these parameters are different for each specific application 5 1 WELDING CYCLE MIG MAG 2T See Clause 6 1 for sequence of changing the valu...

Page 22: ...n Clause 5 1 After the button is released the function of arc current fade out and wire feeding speed during the t dn time is tested and then the source turns off Next the function of the post purging...

Page 23: ...ter testing the function of pre purging the welding zone with gas during the t Pr time the process of arc striking starts this is similar to that in the 2T button mode This mode is provided by the PAT...

Page 24: ...or and the right indicator of the wire feeding machine 5 6 FUNCTION OF POST PURGING WITH SHIELDING GAS This function consists in the subsequent purging of the welding zone with a shielding gas after t...

Page 25: ...ty ratio dut 50 duty ratio dut 20 duty ratio dut 70 The machine calculates pulsing in such a way that at a constant set differential of pulses average level of arc voltage is maintained at the level o...

Page 26: ...cussed in Clause 6 2 Buttons 1 on the front panel of the source is responsible for changing the current value on the digital display on the left Button 12 on the front panel of the wire feeding machin...

Page 27: ...ront panel 6 3 RESET OF ALL FUNCTIONS SETTINGS FOR THE CURRENT WELDING MODE There can be situations when the user becomes confused with the machine settings In order to reset them to standard factory...

Page 28: ...ding mode 0 2 main parameter CURRENT 100A by default a 8 160 increment 1 for StandardMIG 160 b 10 200 increment 1 for StandardMIG 200 c 12 250 increment 1 for StandardMIG 250 1 t uP current fade in ti...

Page 29: ...ng with shielding gas time 0 5s by default 0 1 25 0s increment 0 1s 3 t P0 post purging with shielding gas time 1 5s by default a 0 1 25 0s increment 0 1s 4 t uP wire feeding speed fade in time 0 1s b...

Page 30: ...heavy use it is recommended to purge it with dry compressed air once per six months Attention If the machine is purged from a very short distance electronic components may be damaged if the machine is...

Page 31: ...LIVERY SET 1 Welding arc supply source with a mains cable 1 pcs 2 Rollers 0 6 0 8 and 1 0 1 2 1 pcs 3 PATON brand corrugated box 1 pcs 4 3m semiautomatic torch 1 pcs 5 3m welding cable with electrode...

Page 32: ...go relevant qualifying examination have knowledge about welding carefully follow these instructions Malfunctions that can reduce safety must be eliminated immediately USER S RESPONSIBILITIES The user...

Page 33: ...use such appliances shall consult with a doctor before approaching the operating welding area welding cable must be robust intact and insulated Loose connections and damaged cables must be immediately...

Page 34: ...PATON StandardMIG MMA TIG MIG MAG 34 Schematic electrical diagram of the PATON StandardMIG 160 200 250 DC MMA TIG MIG MAG...

Page 35: ...16 ACCEPTANCE CERTIFICATE Arc inverter rectifier PATON StandardMIG 160 200 250 Serial number ________________S has been approved for operation Sale date _________________ _____ 20____ Place of seal _...

Page 36: ...____________ signature Symptoms of non operability __________________________________________ ____________________________________________________________________ Cause _______________________________...

Page 37: ..._____________ signature Symptoms of non operability __________________________________________ ____________________________________________________________________ Cause ______________________________...

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