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PATON

 StandardMIG

 MMA/TIG/MIG/MAG                     

-16 -

 

 

4. TUNGSTEN ARC INERT GAS WELDING (TIG) 

 

 
Attention!

 Shielding gas is most often pure argon “Ar”, sometimes helium “He”, as 

well as their mixtures with different ratios. 

EXCLUDE  usage  of  combustible  gases!  Other  gases  can  only  be  used  upon 
approval of the equipment manufacturer. 

Procedure for machine preparation for operation: 
‐ insert the torch cable into the source socket 

B “–”

‐ insert the “mass” cable into the source socket 

А “+”

‐ connect the “mass” cable to the work piece; 
- install the pressure reducer on the gas bottle; 
- connect the torch gas hose to the gas bottle pressure reducer; 
- open the gas bottle valve, check the tightness; 
‐ connect the mains plug to the supply mains; 
‐ set power switch 

14

 on the rear panel to position “I”; 

‐  set  the  TIG  welding  mode  by  pressing  the  button 

6

;  the  modes  switch  over 

end‐around; 
‐ use buttons 

1

 to set the main parameter, which is welding current; 

‐  if  necessary,  additional  functions  of  welding  process  can  be  adjusted—see  a 
changeover sequence in Clause 6.1. 
 

Attention!

  The  argon  torch  shall  be  a  valve  torch,  with  a  bayonet  connector 

Ф9 mm.  Select  the  maximum  torch  current  depending  on  your  operating 
requirements. 

 
Attention!

 A common mistake is “needle‐like” electrode sharpening; in this case, 

the  arc  may  wag  from  side  to  side.  A  correctly  sharpened  electrode  has  slightly 
blunted  neg,  and  the  smaller  is  the  “butt”  withstanding  set  current,  the  better. 

ground 

terminal

 

piece 

argon 

torch 

argon 

Summary of Contents for StandardMIG -200

Page 1: ......

Page 2: ...PATON StandardMIG MMA TIG MIG MAG 2...

Page 3: ...tion 18 5 Semiautomatic metal inert active gas welding MIG MAG 19 5 1 Welding cycle MIG MAG 2T 21 5 1 1 Function of button on a 2T torch 21 5 2 Welding cycle MIG MAG 4T 22 5 2 1 Function of button on...

Page 4: ...0 4 mm up to 160 1 0 mm at most 2 0 75 2 5 95 4 0 155 6 0 230 StandardMIG 200 3 mm 120 at most 0 8 mm at most 1 5 75 2 0 105 2 5 130 4 0 205 6 0 310 4 mm 160 at most up to 1 0 mm 2 0 75 2 5 95 4 0 155...

Page 5: ...hich allows user changing torches at his her own discretion This StandardMIG model by PATON is equipped with a unit for minute undervoltage protection as well as against minute overvoltage Due to the...

Page 6: ...ck function in MMA mode automatic automatic automatic automatic Open circuit voltage reduction unit on off on off on off on off MMA open circuit voltage V 12 75 12 75 12 75 12 75 Arc striking voltage...

Page 7: ...7 PATON StandardMIG MMA TIG MIG MAG...

Page 8: ...or wait mode during tungsten arc inert gas welding and semiautomatic welding as well as source overheating in any mode c blinks green and yellow while welding in any mode d permanent red light in case...

Page 9: ...E The welding machine is designed solely for manual metal arc welding with a stick electrode tungsten arc inert gas welding as well as semiautomatic metal inert active gas welding Other use of the mac...

Page 10: ...achine is connected to mains voltage exceeding 270V Such a situation can occur with a very large phase voltage imbalance in a standard mains or using non standard connection In addition manufacturer s...

Page 11: ...the modes switch over end around use buttons 1 to set the main parameter which is welding current if necessary additional functions of welding process can be adjusted see a changeover sequence in Clau...

Page 12: ...t Start value in such a case The result is achieved by the following means In the moment of arc striking welding current increases by the default value of 40 for a short time Example welding with a 3...

Page 13: ...Arc Force magnitude and a trigger level to unnecessarily high value because at high limit values especially during welding with thin electrodes less than 3 2mm in diameter affects actuation of Anti St...

Page 14: ...d welding when very long arc is undesirable For this purpose the machine provides the possibility to set the Short Arc function Sh A to ON position By default it is set to OFF position See Clause 6 1...

Page 15: ...ing power Po P 40 while pulsing frequency Fr P 5 0Hz and duty ratio dut 50 by default Result current will pulse in the range from 36A to 84A with a frequency of 5Hz pulses will be of the same shape in...

Page 16: ...ottle valve check the tightness connect the mains plug to the supply mains set power switch 14 on the rear panel to position I set the TIG welding mode by pressing the button 6 the modes switch over e...

Page 17: ...en electrodes and ingress of its inclusions into the weld which is very adverse effect Attention This requires cleaning the work piece at the point of the arc striking This function is implemented by...

Page 18: ...the filler wire into the weld pool The correct setting determines weld shape and quality of the weld forming thus reducing risk of porosity and grain structure of the weld and consequently increasing...

Page 19: ...with welding operator s requirements See Clause 6 1 for sequence of changing the value of any function in the current welding mode 5 SEMIAUTOMATIC METAL INERT ACTIVE GAS WELDING MIG MAG Attention In...

Page 20: ...le if there is no experience then initially set to the middle position this is about 3 using buttons 12 set the required wire feed speed use button 8 to pull the wire through the entire channel and ad...

Page 21: ...eneral recommendations on semiautomatic welding Remember that these parameters are different for each specific application 5 1 WELDING CYCLE MIG MAG 2T See Clause 6 1 for sequence of changing the valu...

Page 22: ...n Clause 5 1 After the button is released the function of arc current fade out and wire feeding speed during the t dn time is tested and then the source turns off Next the function of the post purging...

Page 23: ...ter testing the function of pre purging the welding zone with gas during the t Pr time the process of arc striking starts this is similar to that in the 2T button mode This mode is provided by the PAT...

Page 24: ...or and the right indicator of the wire feeding machine 5 6 FUNCTION OF POST PURGING WITH SHIELDING GAS This function consists in the subsequent purging of the welding zone with a shielding gas after t...

Page 25: ...ty ratio dut 50 duty ratio dut 20 duty ratio dut 70 The machine calculates pulsing in such a way that at a constant set differential of pulses average level of arc voltage is maintained at the level o...

Page 26: ...cussed in Clause 6 2 Buttons 1 on the front panel of the source is responsible for changing the current value on the digital display on the left Button 12 on the front panel of the wire feeding machin...

Page 27: ...ront panel 6 3 RESET OF ALL FUNCTIONS SETTINGS FOR THE CURRENT WELDING MODE There can be situations when the user becomes confused with the machine settings In order to reset them to standard factory...

Page 28: ...ding mode 0 2 main parameter CURRENT 100A by default a 8 160 increment 1 for StandardMIG 160 b 10 200 increment 1 for StandardMIG 200 c 12 250 increment 1 for StandardMIG 250 1 t uP current fade in ti...

Page 29: ...ng with shielding gas time 0 5s by default 0 1 25 0s increment 0 1s 3 t P0 post purging with shielding gas time 1 5s by default a 0 1 25 0s increment 0 1s 4 t uP wire feeding speed fade in time 0 1s b...

Page 30: ...heavy use it is recommended to purge it with dry compressed air once per six months Attention If the machine is purged from a very short distance electronic components may be damaged if the machine is...

Page 31: ...LIVERY SET 1 Welding arc supply source with a mains cable 1 pcs 2 Rollers 0 6 0 8 and 1 0 1 2 1 pcs 3 PATON brand corrugated box 1 pcs 4 3m semiautomatic torch 1 pcs 5 3m welding cable with electrode...

Page 32: ...go relevant qualifying examination have knowledge about welding carefully follow these instructions Malfunctions that can reduce safety must be eliminated immediately USER S RESPONSIBILITIES The user...

Page 33: ...use such appliances shall consult with a doctor before approaching the operating welding area welding cable must be robust intact and insulated Loose connections and damaged cables must be immediately...

Page 34: ...PATON StandardMIG MMA TIG MIG MAG 34 Schematic electrical diagram of the PATON StandardMIG 160 200 250 DC MMA TIG MIG MAG...

Page 35: ...16 ACCEPTANCE CERTIFICATE Arc inverter rectifier PATON StandardMIG 160 200 250 Serial number ________________S has been approved for operation Sale date _________________ _____ 20____ Place of seal _...

Page 36: ...____________ signature Symptoms of non operability __________________________________________ ____________________________________________________________________ Cause _______________________________...

Page 37: ..._____________ signature Symptoms of non operability __________________________________________ ____________________________________________________________________ Cause ______________________________...

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