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PATON

 

PRO-series

 

DC

 

MMA/TIG/MIG/MAG

      ‐ 

2

 ‐

 

1. GENERAL

 

PROVISIONS

Digital

 

 

inverter

 

 

rectifiers

 

 

PATON

 

 

PRO

160/200/250/250-

40

0V

 

 

are

 

 

designed

 

 

for

 

 

manual

 

 

metal

 

 

arc

 

welding

 

 (MMA),

 

 tungsten

 

 arc

 

 inert

 

 gas

 

 welding

 

 (TIG)

 

 and

 

 semiautomatic

 

 metal

 

 inert/active

 

 gas

 

 welding

 

 

(MIG/MAG)

 

in

 

the

 

atmosphere

 

of

 

shielding

 

gas

 

or

 

mixture

 

(as

 

a

 

source

 

with

 

an

 

external

 

feeding

 

machine)

 

using

 

 direct

 

 current

 

 Advantageous

 

 completely

 

 digital

 

 control

 

 implemented

 

 in

 

 the

 

design

 

 of

   

 the

 

machine

 

 

provides

 

freedom

 

from

 

limitations

 

typical

 

for

 

multi

functional

 

systems

 

based

 

on

 

analogous

 

control

 

system,

 

which

 

 are

 

 always

 

 inherently

 

 geared

 

 towards

 

 a

 

 specific

 

 mode,

 

 while

 

 other

 

modes

 

 are

 

 additional

 

 and

 

 have

 

 

drawbacks

 

 in

 

 terms

 

 of

 

 control.

 

 On

 

 the

 

 contrary,

 

 control

 

 board

 

 of

 

 a

 

 completely

 

 digital

 

 system

 

 offers

 

 all

 

capabilities

 

of

 

the

 

source

 

within

 

the

 

range

 

of

 

its

 

full

 

power,

 

regardless

 

of

 

the

 

mode

 

of

 

use.

 

This

 

Professional

 

series

 

 is

 

 designed

 

 for

 

 industrial

 

 use.

 

 Due

 

 to

 

 additional

 

 adjustments,

 

 the

 

 inverter

 

 rectifier

 

 can

 

 be

 

 set

 

 to

 

 

optimum

 

settings

 

in

 

various

 

applications.

 

They

 

provide

 

virtually

 

uninterruptible

 

load

 

duration

 

at

 

full

 

fair

 

rated

 

current

 

of

 

160

 

A,

 

200

 

A

 

and

 

250

 

A

 

respectively,

 

which

 

is

 

sufficient

 

for

 

work

 

with

 

any

 

electrodes

 

from

 

Ф

1.6

 

mm

 

in

 

 diameter

 

 up

 

 to

 

 low

melting

 

 

Ф

6

 

mm

 

 electrodes

 

 

(for

 

 PRO

250)

,

 

 as

 

 well

 

 as

 

 for

 

 semiautomatic

 

 solid

wire

 

 welding

 

featuring

 

wire

 

from

 

Ф

0.6

 

mm

 

to

 

Ф

1.2

 

mm

 

in

 

diameter

 

(for

 

PRO

250)

.

 

Initially,

 

the

 

source

 

is

 

set

 

to

 

settings,

 

which

 

are

 

optimum

 

for

 

most

 

applications,

 

and

 

is

 

quite

 

easy

 

to

 

use

 

if

 

you

 

do

 

not

 

go

 

into

 

details

 

of

 

settings,

 

 which

 

 require

 

 good

 

 welder's

 

 skills.

 

 For

 

 safety

 

 in

 

 dangerous

 

 working

 

 conditions,

 

 the

 

 rectifier

 

 is

 

 

equipped

 

 with

 

 an

 

 in

built

 

unit

 

 for

 

 open

circuit

 

 voltage

 

 reduction

 

 in

 

MMA

 

mode,

 

 which

 

 can

 

 be

 

enabled

 

 or

 

disabled.

  

This PRO m odel

 

by

 

PATON

 

is

 

equipped

 

with

 

a

 

unit

 

for

 

undervoltage,

 

as

 

well

 

as

 

short-time

 

overvoltage,

 

 

protection.

 

Due

 

to

 

increased

 

frequency

 

of

 

voltage

 

supplied

 

to

 

the

 

transformer,

 

the

 

transformer

 

can

 

be

 

made

 

several

 

tenfolds

 

smaller.

 

That

 

is

 

why

 

weight

 

and

 

overall

 

dimensions

 

of

 

this

 

machine

 

is

 

several

 

times

 

smaller

 

than

 

those

 

of

 

regular

 

equipment

 

with

 

identical

 

output

 

parameters.

 

Main

 

advantages:

 

1. Wide

 

range

 

of

 

welding

 

parameters

 

adjustment:

 

a)

 

in

 

MMA

 

mode

 

 

1

 

(main)

 

+

 

7

 

(additional)

 

+

 

3

 

(for

 

pulsed

 

welding

 

mode)

 

b)

 

in

 

TIG

 

mode

 

 

1

 

(main)

 

+

 

1

 

(additional)

 

+

 

3

 

(for

 

pulsed

 

welding

 

mode)

 

c)

 

in

 

semiautomatic

 

MIG/MAG

 

mode

 

 

1

 

(main)

 

+

 

1

 

(additional)

 

+

 

3

 

(for

 

pulsed

 

welding

 

mode)

 

2. The

 

machine

 

has

 

a

 

very

 

wide

 

range

 

of

 

pulsed

 

welding

 

mode

 

settings

 

for

 

all

 

types

 

of

 

welding.

 

3. In

 

addition

 

to

 

voltage

 

surge

 

protection,

 

the

 

machine

 

is

 

equipped

 

with

 

a

 

stabilization

 

system

 

for

 

large

long

term

 

voltage

 

variations

 

in

 

the

 

160

 

V

 

to

 

260

 

V

 

supply

 

mains.

 

However,

 

it

 

must

 

be

 

kept

 

in

 

mind

 

that

 

minimum

 

voltage

 

of

 

160

 

V

 

allows

 

for

 

welding

 

with

 

an

 

electrode

 

not

 

more

 

than

 

Ф

3

 

mm

 

in

 

diameter

 

or

 

semiautomatic

 

welding

 

with

 

wire

 

up

 

to

 

Ф

0.8

 

in

 

diameter.

 

4.

 

The

 

machine

 

fits

 

standard

 

domestic

 

power

 

mains.

 

Due

 

to

 

high

 

efficiency

 

factor,

 

the

 

source

 

provides

 

twice

lower

 

power

 

consumption

 

compared

 

to

 

regular

 

sources.

 

5. Adaptive

 

fan

 

speed

 

 

i.e.

 

increases

 

when

 

the

 

machine

 

heats

 

up,

 

increases

 

even

 

more

 

during

 

the

 

machine

heat

up,

 

and

 

slows

 

down

 

when

 

it

 

is

 

cold,

 

thus

 

prolonging

 

service

 

life

 

of

 

the

 

fan

 

and

 

reducing

 

amount

 

of

 

dust

 

accumulated

 

in

 

the

 

machine.

 

6. Convenient

 

use

 

due

 

to

 

high

 

load

 

duration

 

(LD)

 

at

 

rated

 

current

,

 

which

 

enables

 

virtually

 

uninterruptible

 

welding

 

with

 

eФ4

 

mm

 

electrodes

 

(for

 

PRO

160),

 Ф

5

 

mm

 

electrodes

 

(for

 

PRO

200)

 

and

 

low

melting

 Ф

6

 

mm

 

electrodes

 

(for

 

PRO

250).

 

For

 

example,

 

electrodes

 А

4,

 А

21,

 А

36,

 М

R

3

 

can

 

be

 

used.

 

7. Increased

 

machine

 

reliability

 

in

 

dusty

 

production

 

environment,

 

microelectronic

 

circuitry

 

of

 

the

 

source

 

is

 

located

 

in

 

a

 

separate

 

compartment.

 

8.

 

All

 

heating

 

elements

 

of

 

the

 

source

 

are

 

provided

 

with

 

an

 

electronic

 

heat

 

protection

 

system.

 

9. All

 

electronic

 

parts

 

of

 

the

 

machine

 

are

 

impregnated

 

with

 

two

 

layers

 

of

 

high

quality

 

varnish,

 

which

 

ensures

 

product

 

reliability

 

during

 

the

 

entire

 

service

 

life.

 

10.

 

Enhanced

 

arcing

 

stability.

 

Summary of Contents for PRO-160

Page 1: ......

Page 2: ...2 TIG LIFT arc striking function 13 4 3 Arc current fade in function 13 4 4 Pulsed current welding function 14 5 Semiautomatic metal inert active gas welding MIG MAG 15 5 1 Welding cycle MIG MAG 17 5...

Page 3: ...t 0 6 mm at most 1 75 1 5 115 2 155 2 5 195 4 310 6 465 3 mm 120 A at most 0 8 mm at most 1 5 75 2 105 2 5 130 4 205 6 310 4 mm 160 A at most 1 0 mm at most 2 75 2 5 95 4 155 6 230 PRO 200 3 mm 120 A...

Page 4: ...requency of voltage supplied to the transformer the transformer can be made several tenfolds smaller That is why weight and overall dimensions of this machine is several times smaller than those of re...

Page 5: ...oltage reduction unit on off on off on off on off MMA open circuit voltage V 12 75 12 75 12 75 12 75 Arc striking voltage V 110 110 110 110 Rated power consumption kW 4 0 4 6 5 5 6 1 6 9 7 9 6 9 7 9 M...

Page 6: ...n a manual metal arc welding with a stick electrode MMA b tungsten arc inert gas welding TIG c semiautomatic metal inert active gas welding MIG MAG 5 Machine operation indicator a permanent green ligh...

Page 7: ...MAG welding with solid wire cable of the feeder machine is connected c in case of semiautomatic MIG MAG welding with flux wire earth cable is connected B Power current socket of bayonet type a in case...

Page 8: ...3 4 hours Therefore do not switch the machine off in cold season if you are going to switch it on within 4 hours The machine must be placed to ensure free inlet and outlet of cooling air through vent...

Page 9: ...LDING Procedure for machine preparation to operation insert the electrode cable into the source socket insert the earth cable into the source socket B connect the earth cable to the work piece connect...

Page 10: ...be increased to maximum value for even better quality of the striking moment if the machine is operated from good power mains However keep in mind that boosted current of this function can burn throu...

Page 11: ...n can also be increased to maximum value for even better stability of short arc burning but this requires for better supply mains and increases the risk of work piece burn through The result is achiev...

Page 12: ...es 13 45 70 it is recommended although not required to set the slope CVS to 1 0V A On the other hand cellulose electrodes 1 4 even require for setting the slope CVS to 0 2 0 6V A and sometimes it is a...

Page 13: ...t are set to most common values of 5 0 Hz and 50 respectively In order to enable this function it is enough to set pulsing power Po P to a value above zero This parameter is set in percent of current...

Page 14: ...ct the earth cable to the work piece install pressure reducer on the gas bottle connect gas hose of the torch to pressure reducer of the gas bottle open the cock of the gas bottle and check it for tig...

Page 15: ...f arc striking This function is implemented by touching the work piece with the element The user can keep the electrode in this position for an unlimited time and when he she decides that he she is re...

Page 16: ...lsing frequency Fr P and mark to space ratio or duty ratio dut By default pulsing power Po P which is the key parameter is set to OFF position i e disabled while pulsing frequency Fr P and duty ratio...

Page 17: ...nal wire feeding machine In order to do that it must have its own supply source or be supplied by the source voltage this option is less desirable because such systems rarely provide good and stable w...

Page 18: ...see changeover sequence in paragraph 6 1 Control slot 8 on the rear panel provides control over switching the source on and off Connection diagram Contacts 1 and 2 are the only used contacts which ar...

Page 19: ...specific application 5 1 WELDING CYCLE MIG MAG See paragraph 6 1 for sequence of changing parameters of functions Time of pre purging t1 and post purging t2 with shielding gas is set on the wire feed...

Page 20: ...P which is the key parameter is set to OFF position i e disabled while pulsing frequency Fr P and duty ratio dut are set to most common values of 20 Hz and 50 respectively In order to enable this func...

Page 21: ...of the main parameter of the current welding mode on its digital indicator 1 in MMA mode arc current 2 in TIG mode arc current 3 in MIG MAG arc voltage Buttons 3 on the front panel serve to change the...

Page 22: ...formed for each mode individually It is designed this way for convenience so that the user does not reset customized settings of the remaining two modes 7 GENERAL LIST AND SEQUENCE OF FUNCTIONS MMA we...

Page 23: ...ng power OFF by default a 0 OFF 80 increment 1 3 Fr P current pulsing frequency 10 0 Hz by default a 0 2 500 Hz dynamic increment 0 1 Hz 1 Hz 4 dut mark to space ratio duty ratio is the ratio of large...

Page 24: ...plug Wait until internal circuits of the machine de energize about 5 minutes and only then proceed with other actions When leaving the machine install a restrictive plate which prohibits switching the...

Page 25: ...50 60 Hz 220 V Mains voltage variation range 160 260 V Efficiency ratio at rated current 92 Arc current adjustment range 8 160 A 10 200 A 12 250 Arc current at 5 min 70 LD 5 min 100 LD 160 200 250 13...

Page 26: ...g results in the following dangers injury of maintenance personnel or third persons damage of the machine or property of the enterprise derangement of efficient working process All persons dealing wit...

Page 27: ...GER OF MAINS AND ARC CURRENT electric shock can lead to death magnetic fields created by this machine can have adverse effect on operability of electrical appliances such as cardiac pacemakers People...

Page 28: ...le avoid installing the welding machine directly on the conductive coating of floor or work table use insulating pads SAFETY MEASURES IN NORMAL CONDITIONS Check the machine for external damages and pe...

Page 29: ...27 PATON PRO series DC MMA TIG MIG MAG Schematic electrical diagram of the Source PATON PRO 160 200 250 DC MMA TIG MIG MAG 220VAC...

Page 30: ...8 16 ACCEPTANCE CERTIFICATE Arc inverter rectifier PATON PRO 160 200 250 Serial number __________________________P has been approved for operation Sale date _____ _________________20____ Stamp here __...

Page 31: ...__________ Date of receipt for repair _____ _________________20____ __________________ signature Symptoms of non operability ______________________________________ Cause ______________________________...

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