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12

POWER SOURCE PROBLEMS 

 

Description

Possible cause

Remedy

A total loss of 

power, pilot 

lamp is off, 

no output, 

the fan is not 

operating

(a) Failure of input 

voltage
(b) Possible over voltage
(c) Internal fault with the 

machine

(a) Re-establish 

mains supply
(b) Check voltage 

and if necessary 

move machine to 

alternative supply

(c) Have a qualified 

service engineer 

inspect then repair 

the welder

Fault lamp is 

on, no power 

output

(a) Machine overheated
(b) Over current state
(c) Internal fault with 

machine

(a) Allow to cool 

with fan running

(b) Switch off 

mains power to the 

machine and re start

(c) Have a qualified 

service engineer 

inspect
then repair the 

welder

 

ROUTINE MAINTENANCE

The only routine maintenance required for the power supply is a 

thorough cleaning and inspection, with the frequency depending on 

the usage and the operating environment.

Warning 

Disconnect primary power at the source before removing the cover. 

Wait at least two minutes before opening the cover to allow the 

primary capacitors to discharge.

To clean the unit, remove the screws securing the outer cover, 

lift off the outer cover and use a vacuum cleaner to remove any 

accumulated dirt and dust. The unit should also be wiped clean, 

if necessary; with solvents that are recommended for cleaning 

electrical apparatus.

8.0 Accessories

8.1 Feed Rolls

Part No.

Groove

Wire Sizes

Wires

DR2V0608

Plain V

0.6 - 0.8

Fe, Ss

DR2V0609

Plain V

0.6 - 0.9

Fe, Ss

DR2V1012

Plain V

1.0 - 1.2

Fe, Ss

DR2K0809

Knurled V

0.8 - 0.9

FC

DR2K1012

Knurled V

1.0 - 1.2

FC

DR2U0809

Plain U

0.8 - 0.9

Al

DR2U1012

Plain U

1.0 - 1.2

Al

8.2 Torch Spares

Stock Code 

Description

CKE403 

Electrode Holder with 3m Lead

CKC403 

Earth Lead 3m with Clamp

PRO17-12S1MPG 

Pro-Grip TIG Torch

WP17AK 

Tig Spares Kit in Plastic Case

8.3 Gas Equipment

Everyday Gas Regulators – 300 BAR 

Single Stage

Features

Flow rate up to 96m

3

/h (3389 ft

3

/h)

•  Full 300 bar capability
•   Outlet pressure indicated on the bonnet

 

•  Bottom entry design suited for top outlet 

 

  cylinder valves

Fittings

•  Fitted with standard 

3

/

8

” BSP outlet

•  Fitted with 

5

/

8

” BSP inlet connections

Stock Code  Description 

Maximum Outlet Pressure

E700140 

Argon Preset Regulator 

3.0 Bar

E700141 

Argon Indicator Regulator 

3.0 Bar 

E700113 

1 Gauge Argon  

 

30 lpm flow 

E700123 

2 Gauge Argon  

 

30 lpm flow

8.4 Flow Meters

Features

• Designed from brass bar whilst the tube and cover are moulded 

from high quality polycarbonate to ensure high impact resistance 

and clarity

• Calibrated to operate at an inlet pressure 

 

of 30PSI

• Sensitive needle valve provides easy adjustment 

  and the downward facing outlet connection  

eliminates hose kinking.

Fittings

• Fitted with standard 

3

/

8

" BSP inlet and  

outlet connections

 

Stock Code 

Description

706100 

Flow Meter Mixed Gas 15 lpm

ACCESSORIES

Summary of Contents for XTM 161i

Page 1: ...OPERATOR MANUAL XTM 161i XTM 201i ISSUE 2...

Page 2: ...this equipment should provide years of reliable service All our systems conform to ISO9001 2015 and are independently audited by NQA The entire product range carries the CE mark and is constructed in...

Page 3: ...s connection 8 6 0 Operation 8 9 6 1 MIG welding Synergic and Manual 8 6 1 1 Feeding wire electrode 8 6 1 2 Optimising weld parameters Manual 9 6 1 3 Optimising weld parameters Synergic 9 6 1 4 Burn B...

Page 4: ...D GASES can be hazardous Keep your head out of the fumes Do not breathe the fumes Ventilate the area and use local forced ventilation at the arc to remove welding fumes and gases or wear an approved r...

Page 5: ...hielding gas cylinders contain gas under high pressure CYLINDERS can explode if damaged Protect compressed gas cylinders from excessive heat mechanical shocks physical damage slag open flames sparks a...

Page 6: ...rigger 4T denotes latching trigger 8 MIG Torch euro connector for connection of the MIG or TIG torch 9 Positive output for MMA electrode holder or TIG torch work return lead 10 Negative output connect...

Page 7: ...Changing Feed Roll Sets 1 Turn off the power source 2 Release the pressure arm by rotating the pressure adjuster down towards the front of the machine 3 Unscrew the plastic knob retaining the grooved...

Page 8: ...voltage for you If the power level is to low then increase the current if the power level is too high then decrease the current If you wish to trim the voltage control to fine tune the parameters you...

Page 9: ...s Connect work return lead to negative terminal 6 2 3 Operation Select the operating mode on the front panel to MMA 11 Using the optional electrode holes clamp a welding electrode in the holder and ad...

Page 10: ...ut is present clean slag out and cover with a run from a smaller diameter electrode b Allow for adequate penetration and room for cleaning out the slag c If very bad chip or grind out Irregularities d...

Page 11: ...gas line for gas flow problems Description Possible Cause Remedy Arc flutters during TIG welding a Tungsten electrode is too large for the welding current b Absence of oxides in the Weld pool a Select...

Page 12: ...cleaning electrical apparatus 8 0 Accessories 8 1 Feed Rolls Part No Groove Wire Sizes Wires DR2V0608 Plain V 0 6 0 8 Fe Ss DR2V0609 Plain V 0 6 0 9 Fe Ss DR2V1012 Plain V 1 0 1 2 Fe Ss DR2K0809 Knurl...

Page 13: ...ck c w Tip Adaptor Insulation Sleeve 4 ECO1502 One Piece Neck Insulation Sleeve 5 B2519 Hexagonal Fitting 6 B1515 PG Handle Location Body 7 B1505 Lock Nut 8 ECO8020 Spring Cable Support c w Knuckle Jo...

Page 14: ...fied to be compliant with the rohs directive with all homogeneous component parts being controlled to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0...

Page 15: ...of the product determined by Parweld to be defective Parweld makes no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to any warranty o...

Page 16: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld co uk info parweld co uk...

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