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Operating Instructions

 

 

 

Before operation:

 

1. Make sure all parts of the product are clean and free from debris , check for any

 

loose parts. 

2. Check that no leakages are evident while the tool is in resting position or while the  

tool is tested without terminal connector.   

 

 

ATTENTION

Do not operate crimp tool when dies are not in place.

   

 

 

ATTENTION

Be sure to select correct dies to suit the connector you are crimping.

 

Improper selection can result in danger to the operator, damage to the unit or an

inferior joint. 

   

 

 

During operation: 

1. Keep tool clean and free from debris. Excessive dirt & debris can contribute to the 

breakdown of the hydraulic system. Regular checks during operation cycle should be  

made for foreign matter or debris and removed immediately.

3. Stop operating immediately if abnormalities occur and refer to the 

Trouble-Shooting

 section of this manual, if:   

 

• Compression of lugs cannot be completed 

• Dies cannot be inserted or removed 

• Piston is stuck or unable to retract after operation 

 

 

 

After operation:

   

1. Clean the product and check that all pieces are in fine working condition. 

2. Apply rust preventive oil to the product and dies before returning it to the 

carrying case. 

 
 
 
 

 

                                                                                                                       

ISSUE 10/13 ORIGINAL
PAGE 5

Summary of Contents for PHCT240-Kit

Page 1: ...Tool PHCT240 Kit ATTENTION Safe Operation Maintenance Instructions must be followed PARTEX MARKING SYSTEMS UK LTD 61 64 Station Road Coleshill Birmingham B46 1JT Phone 01675 463670 Fax 01675 463520 Em...

Page 2: ...Contents 1 Safety Instructions 2 Product Description 3 Maintenance 4 Operating Instructions 5 6 7 Dies 8 Compression Diagram 9 Trouble Shooting 10 11 List of Components 12 Diagram of Components 13 IS...

Page 3: ...low ALL instructions to ensure safety WARNING Keep hands away from the compression area while operating this product This product is fully insulated Proper equipment should be used to avoid electrical...

Page 4: ...d for easy die changes and removal of connectors Built in pressure relief valve for constant compression Adjustable ram stroke 10 15 mm Spring loaded pump handle allows one handed operation Small hand...

Page 5: ...the tool into contact with water or solvents Do NOT store this product in places with high temperatures high humidity or direct sunlight Hydraulic fluid temperatures over 65 C might cause damage to c...

Page 6: ...oint During operation 1 Keep tool clean and free from debris Excessive dirt debris can contribute to the breakdown of the hydraulic system Regular checks during operation cycle should be made for fore...

Page 7: ...ool When the ram and bottom die holder return to the starting position the tool is ready to be operated 2 Pull back the latch to open the head the yoke will now spring open 3 Slide the dies into the t...

Page 8: ...will rapidly advance When the lower die makes contact with the terminal connector the tool will then slowly press the terminal until full compression is reached 4 Continue pumping until both dies are...

Page 9: ...16 6 8 2 85 12 25 to 35 A CU25 8 35 3 5 9 B CU35 9 4 4 9 50 to 70 A CU50 11 35 4 8 9 B CU70 13 8 6 05 9 95 to 120 A CU95 16 17 6 9 9 B CU120 18 05 7 6 9 150 A CU150 20 15 8 55 6 185 A CU185 22 15 9 35...

Page 10: ...Compression Diagrams Butt connectors Direction of Compression Single compression headed die Terminal Connectors Direction of Compression Single Compression headed dies ISSUE 10 13 ORIGINAL PAGE 9...

Page 11: ...ed A Deformed tool head runner or die holder B Head die runners dirty or not lubricated Piston unable to advance or retract during operation A Piston damaged or distored B Die runners damaged Do NOT a...

Page 12: ...bubbles that are trapped in reservoir to rise and escape 5 Top up hydraulic fluid if required pump the moving handle so the ram advances but does not come under pressure Now press release trigger and...

Page 13: ...LDING BAND 1 14 COMPRESSION SPRING 3 48 PIN 1 15 COMPRESSION SPRING 2 49 DUST SEAL 1 16 COMPRESSION SPRING 1 50 COMPRESSION SPRING 1 17 PUSH IN FASTENER 5 51 SCREW 1 18 OIL SCREEN 2 52 MAIN PISTON 1 1...

Page 14: ...Parts Drawing ISSUE 10 13 ORIGINAL PAGE 13...

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