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No.

 

Parts

 

Q'ty

 

No.

 

Parts

 

Q'ty

 

1

 

CYLINDER

 

1

 

35

 

RELEASE

 

KEY

 

1

 

2

 

COMPRESSION

 

SPRING

 

1

 

36

 

HOOK

 

SPRING

 

1

 

3

 

RELEASE

 

VALVE

 

STEM

 

1

 

37

 

TORSIONAL

 

SPRING

 

1

 

4

 

BONDED

 

SEAL

 

1

 

38

 

TRIGGER

 

1

 

5

 

SCREW

 

1

 

39

 

OIL

 

RESERVOIR

 

1

 

6

 

O-RING

 

1

 

40

 

FILLER

 

CAP

 

1

 

7

 

BACK-UP

 

RING

 

1

 

41

 

MAGNETIC

 

BAR

 

1

 

8

 

BALL

 

5

 

42

 

PIN

 

1

 

9

 

BALL

 

4

 

43

 

O-RING

 

1

 

10

 

COMPRESSION

 

SPRING

 

1

 

44

 

HANDLE

 

GRIP

 

1

 

11

 

SPRING

 

SEAT

 

1

 

45

 

PUMP

 

PISTON

 

1

 

12

 

DUST

 

SEAL

 

1

 

46

 

SPRING

 

PIN

 

1

 

13

 

BONDED

 

SEAL

 

1

 

47

 

HOLDING

 

BAND

 

1

 

14

 

COMPRESSION

 

SPRING

 

3

 

48

 

PIN

 

1

 

15

 

COMPRESSION

 

SPRING

 

2

 

49

 

DUST

 

SEAL

 

1

 

16

 

COMPRESSION

 

SPRING

 

1

 

50

 

COMPRESSION

 

SPRING

 

1

 

17

 

PUSH

 

IN

 

FASTENER

 

5

 

51

 

SCREW

 

1

 

18

 

OIL

 

SCREEN

 

2

 

52

 

MAIN

 

PISTON

 

1

 

19

 

SCREW

 

1

 

53

 

TORSIONAL

 

SPRING

 

2

 

20

 

SCREW

 

3

 

 

54,55,57

 

LATCH

 

1

 

21~25

 

RELIEF

 

VALVE

 

SET

 

1

 

YOKE

 

1

 

26

 

FIBER

 

GLASS

 

PIPE

 

1

 

PIN

 

1

 

27

 

HANDLE

 

GRIP

 

1

 

56

 

DIE

 

SIZING

 

LOCK

 

PIN

 

1

 

28

 

EXTENSION

 

TUBE

 

1

 

58

 

DIE

 

HOLDER

 

1

 

29

 

HINGE

 

PIN

 

3

 

59

 

HINGE

 

PIN

 

2

 

30

 

DUST

 

SEAL

 

1

 

60

 

CYLINDER

 

COVER

 

1

 

31

 

PUMP

 

HANDLE

 

1

 

61

 

SCREW

 

1

 

32

 

O-RING

 

1

 

62

 

CRESCENT

 

4

 

33

 

BACK-UP

 

RING

 

1

 

63

 

BALL

 

PLUNGER

 

4

 

34

 

CRESCENT

 

6

 

64

 

COMPRESSION

 

SPRING

 

1

 

 

PARTS LIST.

ISSUE: 10/13 ORIGINAL
PAGE 12

Summary of Contents for PHCT240-Kit

Page 1: ...Tool PHCT240 Kit ATTENTION Safe Operation Maintenance Instructions must be followed PARTEX MARKING SYSTEMS UK LTD 61 64 Station Road Coleshill Birmingham B46 1JT Phone 01675 463670 Fax 01675 463520 Em...

Page 2: ...Contents 1 Safety Instructions 2 Product Description 3 Maintenance 4 Operating Instructions 5 6 7 Dies 8 Compression Diagram 9 Trouble Shooting 10 11 List of Components 12 Diagram of Components 13 IS...

Page 3: ...low ALL instructions to ensure safety WARNING Keep hands away from the compression area while operating this product This product is fully insulated Proper equipment should be used to avoid electrical...

Page 4: ...d for easy die changes and removal of connectors Built in pressure relief valve for constant compression Adjustable ram stroke 10 15 mm Spring loaded pump handle allows one handed operation Small hand...

Page 5: ...the tool into contact with water or solvents Do NOT store this product in places with high temperatures high humidity or direct sunlight Hydraulic fluid temperatures over 65 C might cause damage to c...

Page 6: ...oint During operation 1 Keep tool clean and free from debris Excessive dirt debris can contribute to the breakdown of the hydraulic system Regular checks during operation cycle should be made for fore...

Page 7: ...ool When the ram and bottom die holder return to the starting position the tool is ready to be operated 2 Pull back the latch to open the head the yoke will now spring open 3 Slide the dies into the t...

Page 8: ...will rapidly advance When the lower die makes contact with the terminal connector the tool will then slowly press the terminal until full compression is reached 4 Continue pumping until both dies are...

Page 9: ...16 6 8 2 85 12 25 to 35 A CU25 8 35 3 5 9 B CU35 9 4 4 9 50 to 70 A CU50 11 35 4 8 9 B CU70 13 8 6 05 9 95 to 120 A CU95 16 17 6 9 9 B CU120 18 05 7 6 9 150 A CU150 20 15 8 55 6 185 A CU185 22 15 9 35...

Page 10: ...Compression Diagrams Butt connectors Direction of Compression Single compression headed die Terminal Connectors Direction of Compression Single Compression headed dies ISSUE 10 13 ORIGINAL PAGE 9...

Page 11: ...ed A Deformed tool head runner or die holder B Head die runners dirty or not lubricated Piston unable to advance or retract during operation A Piston damaged or distored B Die runners damaged Do NOT a...

Page 12: ...bubbles that are trapped in reservoir to rise and escape 5 Top up hydraulic fluid if required pump the moving handle so the ram advances but does not come under pressure Now press release trigger and...

Page 13: ...LDING BAND 1 14 COMPRESSION SPRING 3 48 PIN 1 15 COMPRESSION SPRING 2 49 DUST SEAL 1 16 COMPRESSION SPRING 1 50 COMPRESSION SPRING 1 17 PUSH IN FASTENER 5 51 SCREW 1 18 OIL SCREEN 2 52 MAIN PISTON 1 1...

Page 14: ...Parts Drawing ISSUE 10 13 ORIGINAL PAGE 13...

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