Parker WCS-SIF-01 Training & Maintenance Manual Download Page 8

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WCS-SIF-01

Training & Maintenance Manual

Pneumatic

Parker Hannifin Corporation

Pneumatic Division

Richland, Michigan

www.parker.com/pneumatics

Ordering Information

Model Number Index – ISO Size 2 Cylinder & Base Plate Mountable (2 and 4 Ported Guns)

A

  Valve Block  

w/Base Plate

X

  Valve Block  

w/o Base Plate

1

  PNP Sensor- 

4 VDC

N

  NPT

G

  BSPP

  WP 

ISO   

 

  ( or 4  

 

  Cylinder 

 

  Ports)

 

 

 

Valve 

Valve Block 

Valve Block 

 

 

 

 

Valve 

Block 

 Operators 

 Operators 

 

Port  

  Series 

 Block 

Sensor 

Retract Valve 

Weld Stroke Valve 

Voltage 

Type

 WP 

N

Model Number Index – ISO Size 2 Cylinder & Base Plate Mountable (3 Ported Guns)

S

  Single 

Solenoid

D

  Double 

Solenoid

X

  Valve 

Block w/o 
Pre- Stroke 
Valve

1

  PNP Sensor- 

4 VDC

N

  NPT

G

  BSPP

 

 

 

Valve 

Valve Block 

Valve Block 

 

 

 

 

Valve 

Block 

 Operators 

 Operators 

 

Port  

  Series 

 Block 

Sensor 

Retract Valve 

Weld Stroke Valve 

Voltage 

Type

 WH 

N

S

  Single 

Solenoid

D

  Double 

Solenoid

X

  Valve 

Block w/o 
Pre-Stroke 
Valve

S

  Single 

Solenoid

D

  Double 

Solenoid

X

  Valve 

Block 
w/o Weld 
Stroke 
Valve

  WH 

ISO   

 

  (3 Cylinder  

 

  Ports)

4

  Valve Block Quick 

Exhaust Mounted  
(Cylinder Mount)

B

  Valve Block w/Base Plate 

(Air Operated High Flow  
Quick Exhaust)

G

  Valve Block w/Base Plate 

(High Pressure Quick 
Exhaust)

H

  Valve Block w/Base Plate 

(Solenoid Operated High 
Flow Quick Exhaust)

Y

  Valve Block Less Base 

Plate (Air Operated High 
Flow  Quick Exhaust)

Z

  Valve Block Less Base 

Plate (Solenoid Operated  
Quick Exhaust)

S

  Single 

Solenoid

D

  Double 

Solenoid

X

  Valve 

Block 
w/o Weld 
Stroke 
Valve

B

  10VAC 30mm Square 3-Pin ISO 4400

E

  4VDC 30mm Square 3-Pin ISO 4400

F

  4VDC M1 Euro

H

  10VAC 5-Pin Mini Auto Straight (GM)

J

  10VAC 5-Pin Mini Auto Straight (Ford)

K

  10VAC 5-Pin Mini Auto Straight (Chrysler)

M

  4VDC 4-Pin M1 Micro Auto Straight (GM)

N

  4VDC 4-Pin M1 Micro Auto Straight (Ford)

P

  4VDC 4-Pin M1 Micro Auto Straight (Chrysler)

Q

  4VDC 5-Pin Mini Auto Straight (GM)

R

  4VDC 5-Pin Mini Auto Straight (Ford)

S

  4VDC 5-Pin Mini Auto Straight (Chrysler)

X

  Without Valves

E

  4VDC 30mm Square 3-Pin ISO 4400

F

  4VDC M1 Euro

M

  4VDC 4-Pin M1 Micro Auto Straight (GM)

N

  4VDC 4-Pin M1 Micro Auto Straight (Ford)

P

  4VDC 4-Pin M1 Micro Auto Straight (Chrysler)

Q

  4VDC 5-Pin Mini Auto Straight (GM)

R

  4VDC 5-Pin Mini Auto Straight (Ford)

S

  4VDC 5-Pin Mini Auto Straight (Chrysler)

X

  Without Valves

Summary of Contents for WCS-SIF-01

Page 1: ...Pneumatic Spotwelding Control Systems Training Maintenance Manual WCS SIF 01 Training Maintenance Manual ISSUED November 2006 Supersedes June 2006 Pneumatic Division Richland Michigan 49083...

Page 2: ...ll lengthen time until it reaches a full 360 rotation which covers the complete timing range 3 The weld stroke valve is then energized using a selected weld schedule pressure The closure speed of the...

Page 3: ...ld cycle 4 Once the weld cycle is complete the weld stroke valve is de energized allowing the weld tips to open under full pressure 5 The retract pre stroke valve is then de energized allowing the wel...

Page 4: ...air supply and power on 9 Check for air leaks The weld cylinder should be in the home position completely open If not check that all air hoses are connected to the correct ports Verify that all solen...

Page 5: ...ause the flow control has been opened so much that all the air on the front side of the cylinder has exhausted before the tips fully close thus negating the low impact benefit of the system To guarant...

Page 6: ...nd dried to a dewpoint of 37 F 3 C lubricated or non lubricated Once lubricated air is applied this must be maintained Working Pressure 37 to 145 PSIG 2 5 to 10 bar WH Series Air Operated Quick Exhaus...

Page 7: ...oil F 24VDC M12 Connector X Without Valves N NPT G BSPP A 120VAC 22mm Coil B 120VAC 30mm Coil D 24VDC 22mm Coil E 24VDC 30mm Coil F 24VDC M12 Connector X Without Valves 4 Valve Block High Pressure Qui...

Page 8: ...k Quick Exhaust Mounted Cylinder Mount B Valve Block w Base Plate Air Operated High Flow Quick Exhaust G Valve Block w Base Plate High Pressure Quick Exhaust H Valve Block w Base Plate Solenoid Operat...

Page 9: ...lve Block w o Weld Stroke Valve K Valve Block ISO Manifold Mountable Plug In Air Operated High Flow Quick Exhaust L Valve Block ISO Manifold Mountable Plug In Solenoid Operated High Flow Quick Exhaust...

Page 10: ...st Lights Length Frequency Options Level H2 E WX H B L 49 C Ordering Information BOLD OPTIONS ARE MOST POPULAR 5599 1 Pilot Source Pilot Exhaust H 5 Port Vented 5599 1 Operator Function 2 Double Solen...

Page 11: ...Ford G General Motors Mounting Base Style Enclosures Wiring Engineering Factory Basic Series Port Size Lead Length Options Level Designator PS4111 55 A C P Engineering Level C Current Enclosures Lead...

Page 12: ...ion 1 and 2 for port 3 galley only Item Qty Part No 01 1 AAH2E002 02 1 H22VXHG0B9C Station 1 2 03 2 PS411157MCP Station 1 2 04 1 WPJ1XXXN Station 2 05 1 H2EVXHG0B9C Station 2 06 1 PS3632P Galley 3 Iso...

Page 13: ...ions 1 1 Station Manifold2 2 2 Station Manifold2 5 Single Subbase2 Basic Valve Manifold Engineering Series Series Protocol Subbase Stations Power I O Options Level S3 H2 D 2 D 0 C Engineering Level C...

Page 14: ...lb Torque 4 115 to 130 in lb Torque 4 85 to 100 in lb Torque 85 to 100 in lb Torque 6 8 Not Shown 9 Bore Lightly grease with provided lubricant Inspect for nicks scratches and surface imperfections I...

Page 15: ...8 5 50 1 5 4 9 7 3 0 9 58 7 10 19 136 5 35 9 0 35 50 7 00 1 7 3 5 01 10 4 0 8 1 10 44 8 1 76 8 1 10 58 8 31 11 5 0 45 81 5 3 1 9 5 1 16 15 0 59 33 1 30 B6 Series Dimensions mm inches 0 1 0 1 100 ED 1...

Page 16: ...er com pneumatics WH Series For 3 Ported Gun Dimensions mm inches 170 5 6 71 48 65 9 79 19 3 7 57 67 64 36 1 4 34 5 1 36 136 5 35 100 3 94 15 0 59 55 17 76 99 79 5 3 1 88 3 46 9 0 35 136 5 35 1 75 0 5...

Page 17: ...arker com pneumatics WH Series For 3 Ported Gun Dimensions mm inches 170 5 6 71 19 3 7 57 15 0 59 55 17 79 5 3 1 88 3 46 9 0 35 136 5 35 1 75 0 50 145 5 71 Pr Pw R R W W X I 12 X I 12 X I 14 1 0 PRESS...

Page 18: ...4 Ported Gun Dimensions WP ISO Size 2 Manifold Mountable X I 12 X 14 1 0 PRESS 58 8 109 5 4 31 31 5 1 4 16 1 0 63 63 48 3 1 6 88 8 3 49 46 5 1 83 146 7 5 78 80 7 3 18 187 5 7 38 08 7 8 WH ISO Size 2 M...

Page 19: ...Also verify feedback sensor is operating properly 4 Weld gun fires before tips are closed Adjust flow control so that weld tips close slower See Setup Instructions on page 5 Is sensor input in the PL...

Page 20: ...withstanding any charges paid by Buyer Unless otherwise agreed Seller shall have the right to alter discard or otherwise dispose of any special tooling or other property in its sole discretion at any...

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