Pneumatic Spotwelding
Control Systems
Training & Maintenance Manual
WCS-SIF-01
ISSUED: November, 2006Supersedes: June, 2006
Pneumatic Division
Richland, Michigan 49083
Page 1: ...Pneumatic Spotwelding Control Systems Training Maintenance Manual WCS SIF 01 Training Maintenance Manual ISSUED November 2006 Supersedes June 2006 Pneumatic Division Richland Michigan 49083...
Page 2: ...ll lengthen time until it reaches a full 360 rotation which covers the complete timing range 3 The weld stroke valve is then energized using a selected weld schedule pressure The closure speed of the...
Page 3: ...ld cycle 4 Once the weld cycle is complete the weld stroke valve is de energized allowing the weld tips to open under full pressure 5 The retract pre stroke valve is then de energized allowing the wel...
Page 4: ...air supply and power on 9 Check for air leaks The weld cylinder should be in the home position completely open If not check that all air hoses are connected to the correct ports Verify that all solen...
Page 5: ...ause the flow control has been opened so much that all the air on the front side of the cylinder has exhausted before the tips fully close thus negating the low impact benefit of the system To guarant...
Page 6: ...nd dried to a dewpoint of 37 F 3 C lubricated or non lubricated Once lubricated air is applied this must be maintained Working Pressure 37 to 145 PSIG 2 5 to 10 bar WH Series Air Operated Quick Exhaus...
Page 7: ...oil F 24VDC M12 Connector X Without Valves N NPT G BSPP A 120VAC 22mm Coil B 120VAC 30mm Coil D 24VDC 22mm Coil E 24VDC 30mm Coil F 24VDC M12 Connector X Without Valves 4 Valve Block High Pressure Qui...
Page 8: ...k Quick Exhaust Mounted Cylinder Mount B Valve Block w Base Plate Air Operated High Flow Quick Exhaust G Valve Block w Base Plate High Pressure Quick Exhaust H Valve Block w Base Plate Solenoid Operat...
Page 9: ...lve Block w o Weld Stroke Valve K Valve Block ISO Manifold Mountable Plug In Air Operated High Flow Quick Exhaust L Valve Block ISO Manifold Mountable Plug In Solenoid Operated High Flow Quick Exhaust...
Page 10: ...st Lights Length Frequency Options Level H2 E WX H B L 49 C Ordering Information BOLD OPTIONS ARE MOST POPULAR 5599 1 Pilot Source Pilot Exhaust H 5 Port Vented 5599 1 Operator Function 2 Double Solen...
Page 11: ...Ford G General Motors Mounting Base Style Enclosures Wiring Engineering Factory Basic Series Port Size Lead Length Options Level Designator PS4111 55 A C P Engineering Level C Current Enclosures Lead...
Page 12: ...ion 1 and 2 for port 3 galley only Item Qty Part No 01 1 AAH2E002 02 1 H22VXHG0B9C Station 1 2 03 2 PS411157MCP Station 1 2 04 1 WPJ1XXXN Station 2 05 1 H2EVXHG0B9C Station 2 06 1 PS3632P Galley 3 Iso...
Page 13: ...ions 1 1 Station Manifold2 2 2 Station Manifold2 5 Single Subbase2 Basic Valve Manifold Engineering Series Series Protocol Subbase Stations Power I O Options Level S3 H2 D 2 D 0 C Engineering Level C...
Page 14: ...lb Torque 4 115 to 130 in lb Torque 4 85 to 100 in lb Torque 85 to 100 in lb Torque 6 8 Not Shown 9 Bore Lightly grease with provided lubricant Inspect for nicks scratches and surface imperfections I...
Page 15: ...8 5 50 1 5 4 9 7 3 0 9 58 7 10 19 136 5 35 9 0 35 50 7 00 1 7 3 5 01 10 4 0 8 1 10 44 8 1 76 8 1 10 58 8 31 11 5 0 45 81 5 3 1 9 5 1 16 15 0 59 33 1 30 B6 Series Dimensions mm inches 0 1 0 1 100 ED 1...
Page 16: ...er com pneumatics WH Series For 3 Ported Gun Dimensions mm inches 170 5 6 71 48 65 9 79 19 3 7 57 67 64 36 1 4 34 5 1 36 136 5 35 100 3 94 15 0 59 55 17 76 99 79 5 3 1 88 3 46 9 0 35 136 5 35 1 75 0 5...
Page 17: ...arker com pneumatics WH Series For 3 Ported Gun Dimensions mm inches 170 5 6 71 19 3 7 57 15 0 59 55 17 79 5 3 1 88 3 46 9 0 35 136 5 35 1 75 0 50 145 5 71 Pr Pw R R W W X I 12 X I 12 X I 14 1 0 PRESS...
Page 18: ...4 Ported Gun Dimensions WP ISO Size 2 Manifold Mountable X I 12 X 14 1 0 PRESS 58 8 109 5 4 31 31 5 1 4 16 1 0 63 63 48 3 1 6 88 8 3 49 46 5 1 83 146 7 5 78 80 7 3 18 187 5 7 38 08 7 8 WH ISO Size 2 M...
Page 19: ...Also verify feedback sensor is operating properly 4 Weld gun fires before tips are closed Adjust flow control so that weld tips close slower See Setup Instructions on page 5 Is sensor input in the PL...
Page 20: ...withstanding any charges paid by Buyer Unless otherwise agreed Seller shall have the right to alter discard or otherwise dispose of any special tooling or other property in its sole discretion at any...
