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Vansco Multiplexing Module 

VMM1210 

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H Y 3 3 - 5 0 0 1 - I B / U S  

U G - V M M 1 2 1 0 - 0 7 3 6 0 0 7 - 2 0 1 7 0 5 - 0 0 2  

 
 

Summary of Contents for Vansco VMM1210

Page 1: ...Vansco Multiplexing Module VMM1210 User Guide HY33 5001 IB US UG VMM1210 0736007 201705 002...

Page 2: ...and testing is solely responsible for making the final selection of the system and components and assuring that all performance endurance maintenance safety and warning requirements of the applicatio...

Page 3: ...exing module to a Development System 7 2 4 1 Power Up the Development System 8 2 5 Create and Download Ladder Logic Applications 9 3 Inputs 10 3 1 Programmable Digital Input Types 10 3 1 1 VMM1210 Pro...

Page 4: ...unication 39 6 1 Controller area network 39 6 1 1 J1939 CAN Capabilities 39 6 1 2 J1939 CAN Installation Connections 39 7 Diagnostic LEDs 42 7 1 Input LEDs 42 7 2 Output LEDs 43 7 3 Power LED 43 7 4 N...

Page 5: ...User Guide v Contents 10 5 5 Voltage 60 10 5 6 CMOS 61 10 5 7 Potentiometer Ratiometric 62 11 Startup 63 12 Test 65 13 Index 67...

Page 6: ...overview of the changes made to this document over the course of its publication history Revision Description of Change Rev 001 First release of this document Rev 002 Updated template minor editorial...

Page 7: ...quipment or degradation of signal When you see these symbols follow the instructions carefully and proceed with caution General safety regulations Work on the hydraulics control electronics may only b...

Page 8: ...ol system 1 Disconnect the electrical connections between the system and external equipment 2 Disconnect the negative cable from the battery 3 Disconnect the positive cable from the battery 4 Connect...

Page 9: ...verified Do not start the machine if anyone is near the machine Safety during maintenance and fault diagnosis Before performing any work on the hydraulics control electronics ensure that The machine c...

Page 10: ......

Page 11: ...on it has 4 inputs capable of reading analog voltages frequency values or active low type digital inputs Activates Outputs The VMM1210 has 8 high current 10A max high side outputs In addition it has t...

Page 12: ...er CAN J1939 based equipment in the vehicle The VMM1210 does this by transmitting J1939 messages representing the states of its inputs and outputs and other ladder logic based equipment These messages...

Page 13: ...t the VMM1210 Symbol Meaning General input General output Frequency input Analog input Frequency sensor Pulse sensor Resistive sensor General sensor Application switch Load Pull down resistor Pull up...

Page 14: ...4 VMM1210 About the VMM1210 Symbol Meaning Fuse Resistor Ground Chassis ground...

Page 15: ...ials The following materials are required for the procedures in this section VMM1210 multiplexing module personal computer PC controller I O board controller I O harness connects the VMM1210 to the co...

Page 16: ...ow obtain a product key 2 3 1 Install the Data Link Adapter Driver Software A Data Link Adapter DLA is needed when connecting the VMM1210 multiplexing module in a development system Note Parker Vansco...

Page 17: ...t system is an ideal environment for creating and downloading software applications The following shows how to connect the VMM1210 multiplexing module in a development system Controller DLA I O Board...

Page 18: ...DLA to a personal computer via the USB port 2 4 1 Power Up the Development System To power up the VMM1210 multiplexing module 1 Ensure that all controller I O board digital inputs jumpers and dip swi...

Page 19: ...n be created and downloaded to the VMM1210 multiplexing module The software applications for the VMM1210 can be created with the Vansco Multiplexing Module Software VMMS tool using ladder logic Consul...

Page 20: ...a protective diode or transorb 3 1 Programmable Digital Input Types Digital inputs are typically used with electrical signals and switches that are either on or off There are 2 types of programmable d...

Page 21: ...e input is configured as active high an internal pull down resistor is used and the input will be active when it is switched to battery voltage When the input is configured as active low an internal p...

Page 22: ...ch Figure 3 Active high digital input Active low input The active low input must be connected to ground to ensure there is a ground connection when the state of the input changes The following shows a...

Page 23: ...so that it will perform Plug and Play at power up It is possible to define the Master Power input in ladder logic Review the VMMS Help for details on this If you want plug and play and network fault...

Page 24: ...ADDR3 ADDR4 and ADDR5 are dedicated address inputs These inputs are used to set the system address on the module such that it is unique among all other modules in the system The maximum allowable add...

Page 25: ...e Multi Purpose Inputs The VMM1210 has programmable multi purpose inputs that can be configured either as analog digital or frequency ADF through software as follows INPUT9_ADF through INPUT12_ADF 3 3...

Page 26: ...rammable attenuation values 1 0 3061 0 1807 0 1282 The gain values and attenuation values can be mixed and matched to produce other gains attenuation factors The maximum internal voltage range is from...

Page 27: ...rs The following shows how to connect an analog input to reduce system noise Internal to product 5 Vdc Sensor Supply Sensor Ground Sensor Analog Input Figure 6 Analog input system noise reduction Grou...

Page 28: ...the vehicle chassis through the sensor s body Internal to product Sensor Power Resistive Sensor Pull up Resistor Active Sensor Analog Input Analog Input Figure 7 Analog input ground shift connection...

Page 29: ...a pull up resistance of 3 3 k Since the input is configured as active low an internal pull up resistor will be used and the input will be active when it is switched to ground 3 3 2 3 Active Low Digit...

Page 30: ...uency Capabilities DC coupled frequency inputs allow you to read the frequency of external signals that have a ground reference and no DC offset These inputs are ideal for use with hall effect type se...

Page 31: ...uce other gains attenuation factors 3 3 3 3 DC Coupled Frequency Input Connections When connecting DC coupled frequency inputs be aware of system noise and ground level shift System Noise DC coupled f...

Page 32: ...e system ground connections This will help ensure the signal remains within the digital activation range of the input Note 1 The VMM1210 system ground inputs are rated for low current signals which en...

Page 33: ...of 3 A A high side 3 A output and a low side 3 A output can be coupled in the external harness to create an H bridge 4 1 10 A High Side Outputs The VMM1210 has 8 high side outputs capable of 10 A OUT...

Page 34: ...to 40 Rload 1 1 1 1 9 2 6 V s Open load detection resistance 10 k Output pin capacitance 0 01 F The outputs have the ability to be programmed for PWM duty cycles Five unique programmable frequencies...

Page 35: ...r is 40A High side outputs can provide switched battery power to a variety of load types in a vehicle If large inductive loads are used and the high side output is providing a continuous PWM signal th...

Page 36: ...ide Outputs The VMM1210 has 2 programmable high or low side outputs capable of 3 A OUTPUT9_3A to OUTPUT10_3A The outputs can be programmed through the VMM software package to be High side Low side H b...

Page 37: ...edge 70 to 40 Rload 12 0 1 1 0 V s Low side turn on time enable signal to 90 40 100 s Low side turn off time enable signal to 10 70 170 s Low side slew rate rising edge 50 to 70 Rload 2 2 1 3 V s Low...

Page 38: ...hen connecting high side outputs High side outputs are connected to one of two internal bus bars which can be connected to a 12 V or 24 V battery Each busbar powers 4x 10A outputs Maximum load on each...

Page 39: ...put connection Internal to product High Side Output Application Load Figure 13 High side output installation connections Note 3 A outputs must be externally protected with back EMF Transient suppressi...

Page 40: ...low side outputs OUTPUT9_3A to OUTPUT10_3A can be programmed through the VMM Software package to be an H Bridge controlled by activating the one you want to be high side An H Bridge allows loads to b...

Page 41: ...p for an H Bridge These show how the H Bridge is used to reverse current flow direction Busbar VBAT Busbar VBAT Output X HS active Output X LS inactive Output Y HS inactive Output Y LS active LOAD MOD...

Page 42: ...d output inactive To reverse current flow the ladder logic should make the first output inactive and the second output active If neither of the outputs are active all switches are off and the outputs...

Page 43: ...and via CAN J1939 messages 4 3 2 Short to Ground Fault Protection Each output OUTPUT1_10A_HS to OUTPUT8_10A_HS is capable of shutting down in the event that the output current goes higher than approxi...

Page 44: ...Outputs OUTPUT1_10A_HS to OUTPUT8_10A_HS are internally protected against 600V inductive loads as outlined in the SAE J1455 Joint SAE TMC Recommended Environmental Practices for Electronic Equipment D...

Page 45: ...tem MIN NOM MAX UNIT Input voltage range 7 32 V Overvoltage 5 minutes 36 Operating current draw at logic power pin see note 1 92 mA Sleep mode current draw at logic power pin see note 2 22 mA Addition...

Page 46: ...10 should be fused to protect the vehicle harness 5 2 Busbar Power There are two main power connections for the high current bus bar battery power inputs BUSBAR1 and BUSBAR2 The busbar inputs are sepa...

Page 47: ...J1 3A is connected to ground It is recommended that the logic power and ground wires be kept isolated from high current power and ground studs where possible This will prevent dips in the high current...

Page 48: ...38 VMM1210 Power 12 V or 24 V Ground Low current ground stud High current ground stud High current power stud Low current power stud Figure 18 Chassis grounded system...

Page 49: ...6 1 1 J1939 CAN Capabilities The CAN communicates information at a rate of 250 kbps VMM1210 input and output information is transmitted through the CAN at a broadcast rate of 40 Hz Lack of regular CAN...

Page 50: ...ce of 120 The CAN cable is very susceptible to system noise therefore CAN shield must be connected as follows a Connect CAN Shield to the point of least electrical noise on the CAN bus b Connect CAN S...

Page 51: ...shows a typical CAN connection using the SAE J1939 standard 120 ohm Terminator 120 ohm Terminator Node Node Node Node Node T connectors Variable length CAN stub 1m CAN Network Backbone less than 40 m...

Page 52: ...inputs outputs power and the Controller Area Network CAN The following shows the VMM1210 s LEDs as they appear on the product Figure 20 VMM1210 diagnostic LEDs 7 1 Input LEDs Input LEDs are used to in...

Page 53: ...tatus of high side outputs Output LEDs are labeled OUT 1 to 10 on the VMM1210 7 3 Power LED The power LED labeled PWR is used to indicate the status of power software and faults on the VMM1210 7 4 Net...

Page 54: ...tputs network ports and logic power used by the VMM1210 They also have keying that prevents you from incorrectly mating the connectors to the vehicle harness The following are images of the required m...

Page 55: ...n Name Function 1A VBATT_LOGIC System power logic 1B ADDR3 Address input 1C OUTPUT6_10A_HS 10A High side output 1D OUTPUT7_10A_HS 10A High side output 1E INPUT1_D Digital input 1F OUTPUT8_10A_HS 10A H...

Page 56: ...nalog Digital or Frequency input 2D INPUT10_ADF Analog Digital or Frequency input 2E INPUT12_ADF Analog Digital or Frequency input 2F CAN_SHIELD CAN shield 3A ADDR5 Address input 3B RS232_TX Not used...

Page 57: ...210 in a vehicle during production assembly 9 1 Mechanical Installation Guidelines Use the following guidelines when installing the VMM1210 in a vehicle 9 1 1 Dimensions The following diagram shows th...

Page 58: ...according to the EP455 level 1 standard The VMM1210 is protected from aggressive pressure wash up to 1000 psi at 1 m 3 28 ft Warning Damage to equipment Exercise caution when pressure washing the VMM1...

Page 59: ...olts The bolts should be tightened according to the fastener manufacturer s tightening torque specifications 9 1 3 1 Recommended Mounting Orientation The VMM1210 should be mounted vertically so moistu...

Page 60: ...harness Suggested wire sizing for the various connections are as follows Inputs 18 AWG Outputs 16 AWG Logic power and ground 18 AWG Other powers and grounds 16 AWG Busbar power if applicable 14 AWG p...

Page 61: ...with the VMM1210 is to ensure the vehicle doesn t move when it is not being used and no one is sitting in the operator s seat To prevent the vehicle from moving when no one is sitting in the operator...

Page 62: ...tch interlock connection 10 2 Controlling Indicator Lights Multiple VMM1210 can be used together in a system to control a vehicle s indicator lights For example you could connect three VMM1210s commun...

Page 63: ...t Right Signal Light Front Left Signal Light Rear Right Signal Light Rear Cabin Front VBAT VBAT VBAT CAN 3 3k 3 3k 3 3k Figure 27 Indicator light connections 10 3 Controlling Motor Speed The VMM1210 c...

Page 64: ...ld be written so that the PWM duty cycle for the high side output is adjusted to achieve a target speed frequency for the motor If the frequency feedback is lower than target the PWM duty cycle should...

Page 65: ...to the voltage value readings provided by the analog input Refer to the appropriate help file or contact your Parker Vansco Account Representative for more information When making the connection ensu...

Page 66: ...e Note 2 When connecting sensors to the VMM1210 use the sensor s specification to ensure that the VMM1210 is configured correctly for the sensor 10 5 1 Open Collector Open collector sensors are compat...

Page 67: ...ternal to product Digital or frequency Input Open collector Figure 30 Open collector sensor connection The following shows a typical PNP open collector also called open emitter sensor connection Inter...

Page 68: ...Include a precision pull up resistor between the sensor and the sensor power output called SENSOR_SUPPLY Ensure the value of the precision resistor allows the maximum possible resolution for the senso...

Page 69: ...ctance Sensor Figure 33 Variable reluctance sensor connection 10 5 4 Switch A switch is a type of sensor that uses mechanical contacts in one of two states open or closed Sensor switches are used to t...

Page 70: ...ge type sensors work by driving an analog voltage signal to report the sensor s measured value Voltage sensors are compatible with analog inputs and are typically used in applications that require var...

Page 71: ...connection 10 5 6 CMOS A sensor with a CMOS type output drives a high and low signal and is typically used in digital and frequency applications and therefore CMOS sensors can be wired directly to dig...

Page 72: ...ts happen as the wiper arm moves along a resistive element When connecting potentiometer sensors it is important to do the following Connect one end of the sensor to the SENSOR_SUPPLY pin and the othe...

Page 73: ...tion Starting the control system Start the control system as follows 1 Ensure that all modules and cables are fitted correctly 2 Ensure that the correct fuses are installed 3 Ensure that for supply vo...

Page 74: ...off position 2 Ensure that all connectors are properly connected 3 Turn on the control system 4 Ensure that voltage is being supplied to all modules 5 Ensure that the emergency stop is functioning pro...

Page 75: ...Chemical Exposure Yes3 8 EP455 Feb 03 Section 5 4 1 Solar Radiation UV Effects No 9 EP455 Feb 03 Section 5 6 Level 1 Pressure Wash non operational No 10 EP455 Feb 03 Section 5 5 Level 2 Immersion non...

Page 76: ...ual Coupling Power Lines No 27 J1455 Jun 2006 Section 4 13 2 2 3 2 Electrostatic Discharge Operating Yes11 28 J1455 Jun 2006 Section 4 13 2 2 3 1 Electrostatic Discharge Handling No 29 J1455 Jun 2006...

Page 77: ...put Configuration 19 Dimensions 47 E Electrical Installation Guidelines 49 Environmental Requirements 48 G Gather Required Materials 5 General safety regulations vii H High Side Output Capabilities 23...

Page 78: ...tal Input Types 10 Programmable Multi Purpose Inputs 15 Publication History vi Q Quick Start 5 R Recommended Mounting Orientation 49 S Safety vii Safety during installation viii Safety during maintena...

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Page 80: ...Vansco Multiplexing Module VMM1210 User Guide HY33 5001 IB US...

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