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1 Safety Information

Do not operate this equipment until the safety information and instructions in this user guide have been read and understood by all 
personnel concerned.

USER RESPONSIBILITY

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE 
DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.

This document and other information from Parker Hannifin Corporation, its subsidiaries and authorised distributors provide product or system 
options for further investigation by users having technical expertise.   

The user, through its own analysis and testing, is solely responsible for making the final selection of the system and components and assuring 
that all performance, endurance, maintenance, safety and warning requirements of the application are met. The user must analyse all aspects 
of the application, follow applicable industry standards, and follow the information concerning the product in the current product catalogue and in 
any other materials provided from Parker or its subsidiaries or authorised distributors.   

To the extent that Parker or its subsidiaries or authorised distributors provide component or system options based upon data or specifications 
provided by the user, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and 
reasonably foreseeable uses of the components or systems. 

Only competent personnel trained, qualified, and approved by Parker Hannifin should perform installation, commissioning, service and repair 
procedures.

With the exception of oxygen, any gas can cause asphyxiation in high enough concentrations. Always ensure that the unit is operated in a well 

ventilated area and all of the vent ports on the rear of the unit are kept clear and free from blockages.

Use of the equipment in a manner not specified within this user guide may result in an unplanned release of pressure, which may cause serious 
personal injury or damage.

When handling, installing or operating this equipment, personnel must employ safe engineering practices and observe all related regulations, 
health & safety procedures, and legal requirements for safety.

Ensure that the equipment is depressurised prior to carrying out any of the scheduled maintenance instructions specified within this user guide.

Parker Hannifin can not anticipate every possible circumstance which may represent a potential hazard. The warnings in this manual cover the 
most known potential hazards, but by definition can not be all-inclusive. If the user employs an operating procedure, item of equipment or a 
method of working which is not specifically recommended by Parker Hannifin the user must ensure that the equipment will not be damaged or 
become hazardous to persons or property.

Most accidents that occur during the operation and maintenance of machinery are the result of failure to observe basic safety rules and 
procedures. Accidents can be avoided by recognising that any machinery is potentially hazardous. 

Should you require an extended warranty, tailored service contracts or training on this equipment, or any other equipment within the Parker 

Hannifin range, please contact your local Parker Hannifin office. 

Details of your nearest Parker Hannifin sales office can be found at 

www.parker.com/gsfe

Retain this user guide for future reference.

Related Documents:

• 

Preventative Maintenance Guide 176070002

• 

12 Month Service Instructions 176070003

1.1 Markings and Symbols

The following markings and international symbols are used on the equipment or within this manual:

Caution, Read the User manual.

When disposing of old parts always follow local 

waste disposal regulations.

Highlights actions or procedures which, if not 

performed correctly, may lead to personal 

injury or death.

Conformité Européenne

Highlights actions or procedures which, if not 

performed correctly, may lead to damage to 

this product.

Summary of Contents for PCO2

Page 1: ...lity Incident Protection PCO2 400 to PCO2 4800 Original Language User Guide aerospace climate control electromechanical filtration fluid gas handling hydraulics pneumatics process control sealing shie...

Page 2: ...mination in process streams Spoilage and potential recall Audit failure Invalidate warranty Manufacturing Downtime Parker cannot provide support for non original manufactured parts used with our PCO2...

Page 3: ...layout 6 3 2 Locating the Equipment 7 3 2 1 Space Requirements 7 3 3 Mechanical Installation 7 3 3 1 General Requirements 7 3 3 2 Securing the Unit 7 4 Operating the Equipment 8 4 1 Starting the Equip...

Page 4: ...pecified within this user guide may result in an unplanned release of pressure which may cause serious personal injury or damage When handling installing or operating this equipment personnel must emp...

Page 5: ...01 ppm Stage 2 Removal of water vapour and partial removal of hydrocarbons Stage 3 Primary removal of aromatic hydrocarbons Benzene Toulene etc and Acetaldehyde Stage 4 Removal of sulphur compounds C...

Page 6: ...8 5 340 13 4 400 15 75 680 26 8 84 185 PCO2 1600 1061 41 77 801 31 54 450 17 72 215 5 8 5 509 20 04 400 15 75 680 26 8 128 282 PCO2 2400 1061 41 77 970 38 19 450 17 72 215 5 8 5 678 26 70 400 15 75 68...

Page 7: ...pment is stored in an area where the environmental conditions fall outside of those specified it is essential that it be moved to its final location installation site and left to stabilise prior to un...

Page 8: ...IL X Filter PCO2 400 Models only IP50 AA 0465GPCO2 Filter 4 Manual Filter Drain 5 Manifold Lifting Handle 6 Manifold Hinge PCO2 800 to PCO2 4800 Models 7 Desiccant Cartridge 8 PCO2 Column 9 Pressure G...

Page 9: ...ned qualified and approved by Parker Hannifin should perform commissioning and service procedures 1 Liquid CO2 storage tank 2 Vaporiser 3 Stainless steel piping 4 Pre filtration Stage One 5 PCO2 Unit...

Page 10: ...free The diameter of the pipes must be sufficient to allow unrestricted inlet air supply to the equipment Apply approximately 8 12 turns of P T F E tape to the high quality stainless steel piping Fit...

Page 11: ...re to increase for a limited period of time 1 Open the inlet valve slowly to gradually pressurise the PCO2 unit 2 Open the outlet valve slowly to re pressurise the downstream piping Do not open the in...

Page 12: ...ternal and external Filters Inspect the filter housings internal and external Service 12 Months 24 Months 36 Months 48 Months 60 Months 72 Months A Key Check Preventative Maintenance PCO2 Model Number...

Page 13: ...O2 3200 MK PCO2 3200 8x Desiccant cartridges 2x Outlet block o rings 2x IP50 AA Filter element 2x Filter bowl o rings 1 PCO2 4000 MK PCO2 4000 10x Desiccant cartridges 2x Outlet block o rings 2x IP50...

Page 14: ...one provided within the 12 month Preventative Maintenance kits Note Apply a light coating of Molykote III grease to the o rings E Insert the replacement desiccant cartridges into the columns F Refit t...

Page 15: ...12 C D F E...

Page 16: ...element into the filter bowl ensuring that the lugs are correctly seated in the grooves E Refit the filter bowl to the head ensuring that the threads are fully engaged and the locking details are ali...

Page 17: ...ance with local regulations Note The cartridges should only be lifted using the handles and directly upwards to prevent clashing with the hinged manifold E Remove the o ring from the outlet manifold b...

Page 18: ...15 C D F E...

Page 19: ...ventative Maintenance kits D Fit the new element onto the tie rod and tighten E Refit the filter bowl to the head ensuring that the threads are fully engaged F Close the 1 4 BSPT ball valves and re pr...

Page 20: ...k functioning of the compressor Inlet temperature too high Check functioning of the compressor Check ventilation around the dryer Contaminated desiccant Locate and eliminate source of contamination an...

Page 21: ...EC3M 4BS Standards used Parker Hannifin Manufacturing Limited GSFE Dukesway Team Valley Trading Estate Gateshead Tyne Wear NE11 0PZ UK PCO2 Carbon Dioxide Quality Incident Protection System Generally...

Page 22: ...m NL The Netherlands Oldenzaal Tel 31 0 541 585 000 parker nl parker com NO Norway Asker Tel 47 66 75 34 00 parker norway parker com PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland parker com PT...

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