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9

 

5 Servicing

5.1 Cleaning

Clean the equipment with a damp cloth only. If required you may use a mild detergent, however do not use abrasives or solvents as they may 
damage the warning labels on the equipment.

5.2 Service Intervals

Parker recommend that the adsorbent cartridges and filter elements are exchanged within the recommended 12-month period or before the 
recorded cumulative mass of the unit has been exceeded or after a quality incident has occurred, whichever comes first. Please refer to the 
below table for the maximum mass flow of each model.

Component

Operation

W

eekl

y

12 Months

System

Check for leaks.

PCO2

Check the pressure gauge.

Filters

Drain filter bowl

System

Recommended Service A

Replace the filter elements and the mixed bed adsorption cartridges

PCO2

Inspect the columns and manifolds (internal and external)

Filters

Inspect the filter housings (internal and external).

Service

12

 Months

24

 Months

36

 Months

48

 Months

60

 Months

72

 Months

A

Key:

Check

Preventative Maintenance

PCO2 Model Number

Max Operating 

Pressure 

Bar/PSI

Flow kg/hr 

@ Max Operating 

Pressure

Max Mass over 

12 Months: 

kg

Flow lb/hr

@ Max Operating 

Pressure

Max Mass over 

12 Months:

Ib 

Max Mass over 

12 Months: Tonne     

(Metric Ton) 

PCO2-400

20 Barg / 300 PSIG

181

1581216

400

3494400

1581

PCO2-800

24 Barg / 350 PSIG

363

3171168

800

6988800

3170

PCO2-1600

24 Barg / 350 PSIG

726

6342336

1600

13977600

6340

PCO2-2400

24 Barg / 350 PSIG

1089

9513504

2400

20966400

9510

PCO2-3200

24 Barg / 350 PSIG

1451

12675936

3200

27955200

12680

PCO2-4000

24 Barg / 350 PSIG

1814

15847104

4000

34944000

15850

PCO2-4800

24 Barg / 350 PSIG

2177

19018272

4800

41932800

19020

PCO2-3200 (Duplex)

24 Barg / 350 PSIG

2903

25360608

6400

55910400

25361

PCO2-4000 (Duplex)

24 Barg / 350 PSIG

3628

31694208

8000

69888000

31701

PCO2-4800 (Duplex)

24 Barg / 350 PSIG

4354

38036544

9600

83865600

38041

Summary of Contents for PCO2

Page 1: ...lity Incident Protection PCO2 400 to PCO2 4800 Original Language User Guide aerospace climate control electromechanical filtration fluid gas handling hydraulics pneumatics process control sealing shie...

Page 2: ...mination in process streams Spoilage and potential recall Audit failure Invalidate warranty Manufacturing Downtime Parker cannot provide support for non original manufactured parts used with our PCO2...

Page 3: ...layout 6 3 2 Locating the Equipment 7 3 2 1 Space Requirements 7 3 3 Mechanical Installation 7 3 3 1 General Requirements 7 3 3 2 Securing the Unit 7 4 Operating the Equipment 8 4 1 Starting the Equip...

Page 4: ...pecified within this user guide may result in an unplanned release of pressure which may cause serious personal injury or damage When handling installing or operating this equipment personnel must emp...

Page 5: ...01 ppm Stage 2 Removal of water vapour and partial removal of hydrocarbons Stage 3 Primary removal of aromatic hydrocarbons Benzene Toulene etc and Acetaldehyde Stage 4 Removal of sulphur compounds C...

Page 6: ...8 5 340 13 4 400 15 75 680 26 8 84 185 PCO2 1600 1061 41 77 801 31 54 450 17 72 215 5 8 5 509 20 04 400 15 75 680 26 8 128 282 PCO2 2400 1061 41 77 970 38 19 450 17 72 215 5 8 5 678 26 70 400 15 75 68...

Page 7: ...pment is stored in an area where the environmental conditions fall outside of those specified it is essential that it be moved to its final location installation site and left to stabilise prior to un...

Page 8: ...IL X Filter PCO2 400 Models only IP50 AA 0465GPCO2 Filter 4 Manual Filter Drain 5 Manifold Lifting Handle 6 Manifold Hinge PCO2 800 to PCO2 4800 Models 7 Desiccant Cartridge 8 PCO2 Column 9 Pressure G...

Page 9: ...ned qualified and approved by Parker Hannifin should perform commissioning and service procedures 1 Liquid CO2 storage tank 2 Vaporiser 3 Stainless steel piping 4 Pre filtration Stage One 5 PCO2 Unit...

Page 10: ...free The diameter of the pipes must be sufficient to allow unrestricted inlet air supply to the equipment Apply approximately 8 12 turns of P T F E tape to the high quality stainless steel piping Fit...

Page 11: ...re to increase for a limited period of time 1 Open the inlet valve slowly to gradually pressurise the PCO2 unit 2 Open the outlet valve slowly to re pressurise the downstream piping Do not open the in...

Page 12: ...ternal and external Filters Inspect the filter housings internal and external Service 12 Months 24 Months 36 Months 48 Months 60 Months 72 Months A Key Check Preventative Maintenance PCO2 Model Number...

Page 13: ...O2 3200 MK PCO2 3200 8x Desiccant cartridges 2x Outlet block o rings 2x IP50 AA Filter element 2x Filter bowl o rings 1 PCO2 4000 MK PCO2 4000 10x Desiccant cartridges 2x Outlet block o rings 2x IP50...

Page 14: ...one provided within the 12 month Preventative Maintenance kits Note Apply a light coating of Molykote III grease to the o rings E Insert the replacement desiccant cartridges into the columns F Refit t...

Page 15: ...12 C D F E...

Page 16: ...element into the filter bowl ensuring that the lugs are correctly seated in the grooves E Refit the filter bowl to the head ensuring that the threads are fully engaged and the locking details are ali...

Page 17: ...ance with local regulations Note The cartridges should only be lifted using the handles and directly upwards to prevent clashing with the hinged manifold E Remove the o ring from the outlet manifold b...

Page 18: ...15 C D F E...

Page 19: ...ventative Maintenance kits D Fit the new element onto the tie rod and tighten E Refit the filter bowl to the head ensuring that the threads are fully engaged F Close the 1 4 BSPT ball valves and re pr...

Page 20: ...k functioning of the compressor Inlet temperature too high Check functioning of the compressor Check ventilation around the dryer Contaminated desiccant Locate and eliminate source of contamination an...

Page 21: ...EC3M 4BS Standards used Parker Hannifin Manufacturing Limited GSFE Dukesway Team Valley Trading Estate Gateshead Tyne Wear NE11 0PZ UK PCO2 Carbon Dioxide Quality Incident Protection System Generally...

Page 22: ...m NL The Netherlands Oldenzaal Tel 31 0 541 585 000 parker nl parker com NO Norway Asker Tel 47 66 75 34 00 parker norway parker com PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland parker com PT...

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