Parker PCH1 T P Series User Manual Download Page 11

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Overview

2.1

Product Overview

The PCH Portal is a networked slave IO control device that supports multiple “Industrial Ethernet”

communication protocols to communicate with other industrial controllers in the automation industry.

The PCH Portal is engineered to interface with a manifold containing up to 32 H ISO Universal valve

channels as well as to offer a wide variety of discrete and IO-Link input/output arrangements for motion

control, while withstanding the temperature ranges, vibrations, and electrical noise of industrial

environments.

PCH Portal

Summary of Contents for PCH1 T P Series

Page 2: ...rs 13 2 4 Grounding 16 2 5 I O and IO Link 17 2 6 Status LEDs Bluetooth Enable Button 20 2 7 USB connector and Rotary Switches 22 2 8 Network Communication Ports NT1 and NT2 24 2 9 Connection to H Uni...

Page 3: ...ervice Data 60 4 6 2 IO Link Events 62 4 6 3 Diagnostic Data 63 CHAPTER 5 Configuration Tool Web Interface 71 5 1 The PC Configuration Tool Web Interface 72 5 1 1 Status Screen 76 5 1 2 Port Configura...

Page 4: ...viations 101 CHAPTER 8 Appendix 102 8 1 IO Link Events 103 8 1 1 IO Link Event Qualifier 103 8 1 2 IO Link Event Codes 104 8 2 Power Consumption Chart 105 8 3 Ordering information 106 8 4 Connectivity...

Page 5: ...General 5 CHAPTER 1 General...

Page 6: ...utomation GmbH Germany TwinCAT is a registered trademark and patented technology licensed by Beckhoff Automation GmbH Germany 1 1 1 Logo 1 2 About this Guide This user guide is intended for those who...

Page 7: ...products could reasonably be seen to lead to death or serious bodily injury of any person or to severe physical or environmental damage High Risk Use You are not permitted to use distribute or sublic...

Page 8: ...ions allowed are mentioned in the documentation supplied with the product In perfect technical condition The PCH Portal has been developed and manufactured in accordance with the basic and proven safe...

Page 9: ...ng of Networking concepts and implementation of safety circuitry 1 8 Product Naming This guide describes the following product PCH Portal NOTE For ordering information part number structure refer to 8...

Page 10: ...Overview 10 CHAPTER 2 Overview...

Page 11: ...er industrial controllers in the automation industry The PCH Portal is engineered to interface with a manifold containing up to 32 H ISO Universal valve channels as well as to offer a wide variety of...

Page 12: ...lank Plate Module Overview Item No Part Name 1 Module Position 1 2 Module Position 2 3 Module Position 3 4 Status LEDs Bluetooth enable button 5 Power Supply Connectors 6 Rotary Switches USB connector...

Page 13: ...les and total wattage of the valve coils Care must be taken in knowing the downstream current draw in order not to overload the maximum current rating of the pins User can select 4 pin or 5 pin connec...

Page 14: ...Protective Earth Protective Earth Protective Earth 4 24 V 24V V1 VLOG 24 V 24V V1 VLOG 5 24 V 24V V2 VAUX 24 V 24V V2 VAUX Type 3 4 Pin C Power IN Power IN 4 Pin C Power IN Power IN Power In Male Val...

Page 15: ...otective Earth Protective Earth Protective Earth 4 24V 24V V1 VLOG 0V Safe GND 1 3 5 24V 24V V2 VAUX 0V Safe GND 4 All four types of power connectors are capable of operating with SAFE pulsed power ho...

Page 16: ...operating voltage range for the duration of 225 25 msec then the valve outputs and Aux voltage digital outputs are turned OFF for safety purpose This behaviour is not applicable for A Module as output...

Page 17: ...ollowing configurations i 1 IO Link class A master and pin 2 configurable as input or output OR ii 2 inputs 24VDC PNP or NPN OR iii 2 outputs Logic Power 250mA 24VDC A Module A Module Port Details Con...

Page 18: ...the following configurations i IO Link class B master OR ii 1 input 24VDC PNP or NPN PIN 4 OR iii 1 output Logic Power 250mA 24VDC PIN 4 B Module B Module Port Details Connector Pin No Function 1 24V...

Page 19: ...Link class B master OR b 1 input 24VDC PNP or NPN PIN 4 OR c 1 output Logic Power 250mA 24VDC PIN 4 C Module C Module Aux Output Port Details Ports 0 and 1 of this Module Connector Pin No Function 1 N...

Page 20: ...etooth Device and Network ports PCH Device LED Indication LED Label LED State Indication Description RUN LED RUN OFF INIT State EtherCAT device in INIT state or no power Green Operational State EtherC...

Page 21: ...Auxiliary Power between 19 4V to 20 3V or 28 9V to 29 4V Solid Green NA Auxiliary Power between 20 4 V to 28 8V Solid Magenta NA Auxiliary Current above 12 Amps Logic Power LP OFF NA Logic Power belo...

Page 22: ...configure and monitor the PCH Portal product Rotary Switches The PCH Portal contains 3 rotary switches These are used to set the last octet of the IP Address assigning a static IP address factory defa...

Page 23: ...333 on the rotary switch and power cycle of the PCH Portal allows config utility over USB and web interface to configure all four octets of IP address of the PCH Portal After IP address configuration...

Page 24: ...em Network Interface M12 D coded female Pin No Function 1 Tx 2 Rx 3 Tx 4 Rx 2 9 Connection to H Universal Air Supply There are 2 connectors 30 pin and 10 pin for up to 32 valves 24 valves can be conne...

Page 25: ...1 6 Protective Earth 7 VALVE_OUT0 8 VALVE_OUT1 9 VALVE_OUT2 10 VALVE_OUT3 11 VALVE_OUT4 12 VALVE_OUT5 13 VALVE_OUT6 14 VALVE_OUT7 15 VALVE_OUT8 16 VALVE_OUT9 17 VALVE_OUT10 18 VALVE_OUT11 19 VALVE_OUT...

Page 26: ...VALVE_OUT30 10 VALVE_OUT31 NOTE The valve outputs operate on Aux voltage and have latching behavior In case the Logic voltage drops below operating range 16 V or 30V the valve outputs remain latched t...

Page 27: ...Overview 27 Solenoid addressing...

Page 28: ...Channel 4 Port 2 A Pin 2 B8 Channel 17 Port 8 B Pin 4 B2 Channel 5 Port 2 B Pin 4 A9 Channel 18 Port 9 A Pin 2 A3 Channel 6 Port 3 A Pin 2 B9 Channel 19 Port 9 B Pin 4 B3 Channel 7 Port 3 B Pin 4 A10...

Page 29: ...configurable Type B module Yellow Input is ON or Output is actuated Yellow flashing During firmware upgrade Red Over current at I O or IO Link point Red flashing Short circuit at supply Validation Er...

Page 30: ...Technical Data 30 CHAPTER 3 Technical Data...

Page 31: ...Technical Data 31 3 1 Dimensions Footprint dimensions length width height of entire PCH Mounting holes dimensions Physical Dimensions...

Page 32: ...Details Operating Temperature 0 C to 50 C Storage Temperature 25 C to 70 C Industrial Immunity IEC 61000 6 2 Industrial Emission IEC 61000 6 4 Shock Vibrations IEC 60068 2 27 2008 IEC 60068 2 6 2007...

Page 33: ...PCH Portal Function 33 CHAPTER 4 PCH Portal Function...

Page 34: ...slot Pin B can be configured as Standard Input type PNP NPN Output and IO Link Slot 25 corresponds to Valve Module which can control the 32 available valve outputs on the PCH Portal Slot 26 to Slot 3...

Page 35: ...r IO Link Status Module Port 3 Pin B 30 Status IO Link Port 4 Pin B Slot for IO Link Status Module Port 4 Pin B 31 Status IO Link Port 5 Pin B Slot for IO Link Status Module Port 5 Pin B 32 Status IO...

Page 36: ...IO Link 10 Byte Output IOL_O_16Byte IO Link 16 Byte Output IOL_O_24Byte IO Link 24 Byte Output IOL_O_32Byte IO Link 32 Byte Output IOL_I O_2 2Byte IO Link 2 Byte Input 2 Byte Output IOL_I O_2 4Byte IO...

Page 37: ...B0 6 Port B5 IO Link Status Module Same as Port B0 IO Link Status Module definition Same as Port B0 6 Port B6 IO Link Status Module Same as Port B0 IO Link Status Module definition Same as Port B0 6...

Page 38: ...tialization To configure the device with start up data this must be enabled Module Parameterization Configuration Parameter Bits Description 7 6 5 4 3 2 1 0 B3 B2 B1 B0 B3 B2 B1 B0 Module Parameteriza...

Page 39: ...120 msec Standard Output DO Fault Mode RESERVED FMxy FMxy 0 Fault Value FMxy 1 Last Good DIO Counter Control RESERVED CCxy CCxy 0 Disable CCxy 1 Enable DIO Counter Type RESERVED CTxy CTxy 0 Up Counte...

Page 40: ...s configured as down counter The transition of digital IO from OFF to ON to OFF is counted as one cycle DI Inversion This parameter will have the following options 1 OFF 2 ON This parameter enables or...

Page 41: ...ltiplier is entered in decimal form from 0 to 63 Bit Description 7 6 5 4 3 2 1 0 Time base Multiplier Bit 0 to 5 Multiplier These bits contain a 6 bit multiplier for the calculation of Master Cycle Ti...

Page 42: ...O Link Configuration VID VID VID VID VID VID VID VID Vendor ID 1 4 VID VID VID VID VID VID VID VID Vendor ID 2 5 DID DID DID DID DID DID DID DID Device ID 1 6 DID DID DID DID DID DID DID DID Device ID...

Page 43: ...4 CT03 CT02 CT01 CT00 Valve Driver 2 Fault Mode FM15 FM14 FM13 FM12 FM11 FM10 FM09 FM08 0 Off 1 Last Good Valve Driver 2 Counter Control CC15 CC14 CC13 CC12 CC11 CC10 CC09 CC08 0 Disable 1 Enable Valv...

Page 44: ...ing name ESI_Parker_PCH Portal MPx xml x 0 or 1 with 0 or 1 corresponding to the default value of the parameter module parameterization Copy the file in the appropriate TwinCAT directory If during the...

Page 45: ...nually Attach Device Before connecting devices to the EtherCAT network the EtherCAT system must be in a safe de energized state Start the TwinCAT System Manager in Config mode Attach PCH_PORTAL_A_B_C...

Page 46: ...PCH Portal Function 46 Select Appropriate Box...

Page 47: ...PCH Portal Function 47 4 4 4 Required Setting on the Device After the automatic scanning or manual addition the device appears in the tree structure of TwinCAT Device in the Tree Structure of TwinCAT...

Page 48: ...tion 48 Check the default setting in the device EoE settings to access Web Server of the device In the Master Configuration tool Navigate to Advance Settings Mailbox EoE Switch Port must be selected D...

Page 49: ...modules navigate to Slot tab and assign modules as required The slots for future expansions are not used Several process data buffer size can be assigned to the other slots Unused slots may remain emp...

Page 50: ...tart up the IO Link ports and outputs are pre configured The entries are transferred when the configuration is overwritten For example change the Cycle Warning mode double on DIO Counter Control and w...

Page 51: ...PCH Portal Function 51 Edit CANopen Startup Entry...

Page 52: ...Bit 0 Description 1 External Module RESV Valve IO IOLINK Network Logic Voltage Auxiliary Voltage MS CoProc Status 1 Error Warning occurred 0 No Error Warning 2 Target Count External Sensor Power Fault...

Page 53: ...will latch the OC bit and the OC1 2 or 3 bits are set according to the board on which short condition occurred Example When Over Current occurs at Port 5B OC2 and OC bits get set When Over Current con...

Page 54: ...f any IO Link module Navigate to the respective module Expand the module click on IO Link Input Bytes to check the process data input values Online column updates the values upon receiving process dat...

Page 55: ...ort B0 IO Link Status Module definition Same as Port B0 6 Port B7 IO Link Status Module Same as Port B0 IO Link Status Module definition Same as Port B0 6 Port B8 IO Link Status Module Same as Port B0...

Page 56: ...ts OC1 OC2 and OC3 are SET 4 5 2 2 Actuating Outputs To turn ON outputs of any modules configured as Output with PLC access taken navigate to the respective module Expand the module Navigate to the On...

Page 57: ...ta output of any IO Link module Navigate to the respective IO Link Module Expand the module click IO Link Output Byte Click on respective output byte to be actuated Online tab and click on the Write b...

Page 58: ...taken navigate to the Valve Outputs module Expand the module Navigate to Output Byte X x 0 to 3 for Valve 0 to 31 Click on respective output byte to be actuated Online tab and click on the Write butto...

Page 59: ...Acyclic Communication The PCH Portal provides acyclic communication method to access errors warnings IO Link parameters To check the acyclic data navigate to CoE Online tab and select Auto update chec...

Page 60: ...them At 2720 05 specify the Sub Index At 2720 01 specify the Control value 0x03 3 Read command At 2720 07 status of the current read query can be seen 0x01 1 indicates busy state The Read data is disp...

Page 61: ...ngth of data At 2720 09 specify the Data At 2720 01 specify the Control value 0x02 2 Write command At 2720 07 status of the current write query can be seen 0x01 1 indicates busy state The Write operat...

Page 62: ...ize of each IO Link Event in bytes IO Link Event 1 to 30 210 Bytes Example event At 2730 01 Number of Events generated is displayed after last reading At 2730 02 Size of events generated is 7 bytes 1...

Page 63: ...ge Warning Level Logic Voltage Fault Level RO Logic Voltage Fault and Warning Levels 0x00 No Fault and Warning 0x01 Low 0x10 High 0x11 Reserved 0x2610 0x02 5 RESERVED 6 Logic Voltage millivolts RO Dev...

Page 64: ...CL 26 VCL 25 VCL 24 22 VCL RST 07 VCL RST 06 VCL RST 05 VCL RST 04 VCL RST 03 VCL RST 02 VCL RST 01 VCL RST 00 WO Cycle Count Reset 0 No Change 1 Set to Reset the Cycle Count 0x2630 0x01 23 VCL RST 15...

Page 65: ...CL 092 ICL 084 ICL 082 47 to 48 RESERVED 49 ICC RST 034 ICC RST 032 ICC RST 024 ICC RST 022 ICC RST 014 ICC RST 012 ICC RST 004 ICC RST 002 WO Cycle Count Reset 0 No Change 1 Set to Reset the Cycle Co...

Page 66: ...RVED 85 ADC I2C Communication Warning Module Position RO ADC I2C Comm Warning 0 ADC I2C Comm OK 1 3 Module Position 4 255 Reserved 0x2610 0x09 86 IO Link Transceiver USART 1 Communication Warning Modu...

Page 67: ...55 Reserved 0x2610 0x0B 102 ADC I2C Communication Error Module Position RO ADC I2C Comm Fault 0 ADC I2C Comm OK 1 3 Module Position 4 255 Reserved 0x2610 0x0C 103 IO Link Transceiver SPI Communication...

Page 68: ...ver USART Comm OK 1 3 Module Position 4 255 Reserved 107 IO Link Transceiver USART 4 Communication Error Module Position RO IO Link Transceiver USART 3 Comm Fault 0 IO Link Transceiver USART Comm OK 1...

Page 69: ...214 bytes 2 bytes of Total Events 2 bytes of Event size 210 bytes of event data RO Port 3 IO Link Events 0x2760 0x01 Total 214 bytes 2 bytes of Total Events 2 bytes of Event size 210 bytes of event da...

Page 70: ...r Code EC Data DF EC 0x00 success EC 0x80 Error When EC 0x80 DF contains 2 bytes of Error Code RO Read Response 03 using Read Service DS Data Size DF Data Field DF ES1 ES2 EC1 EC2 if ES1 0 ES2 0x80 DF...

Page 71: ...Configuration Tool Web Interface 71 CHAPTER 5 Configuration Tool Web Interface...

Page 72: ...USB interface connect the cable between the PC and PCH Portal and launch PCH Portal Configuration Tool to get connected with the PCH Portal To connect PCH Portal web page via Ethernet interface connec...

Page 73: ...he Bluetooth radio button on the screen This will enable the Scan button on the UI To connect to the PCH Portal click on the Scan button After scan is completed the available PCH Portal devices will b...

Page 74: ...sword is parker Configuration write access to PCH Portal is granted if it is not already in configuration mode While the PCH Portal is in Configuration mode if the user connects the PLC then the PLC d...

Page 75: ...Configuration Tool Web Interface 75 The PLC Mode radio button is selected if PLC is connected to the PCH Portal refer to the upper right corner of the image below PLC Mode...

Page 76: ...information like protocol IP address etc is displayed in the table on the right hand side Status of all the LEDs are displayed in the table at the bottom Digital Input Digital Output and IO Link pin s...

Page 77: ...onfig screen allows user to view or change the pin configuration of PCH Portal User can make configuration changes from the pin images or from the Port Configuration Detail table NOTE LED colors have...

Page 78: ...ration can also be changed from the Pin Config tree structure To see or change the configuration details for a particular Digital Input Digital Output IO Link pin select the appropriate radio button o...

Page 79: ...can see or change the below parameters on this screen a Description of Channel b Digital Input Type c Invert d Debounce Time e Cycle Warning Mode f Cycle Count Type g Upcounter cycle count notificatio...

Page 80: ...1 5 Digital Output Configuration Screen a Description of Channel b Fault Mode c Cycle Warning Mode d Cycle Count Type e Upcounter cycle count notification limit Downcounting preset to 0 f Cycle Reset...

Page 81: ...Parameter section e User can see the cyclic input or can change the cyclic output from the Process Data section by selecting the i icon f The Parameter Content section displays the parameters and the...

Page 82: ...r has to refresh this screen to see new logs User can export these logs in CSV format User can also clear the logs as long as they are in Configuration Mode Navigation to IO Link Event IO Link Events...

Page 83: ...en The Valve Config screen is used to change the configuration of any Valve The following parameters of valves can be changed through Valve Config Screen a Valve Tag b Fault Mode c Cycle Warning mode...

Page 84: ...ary regardless of what IO Link port they are or will be connected to Navigation to IODD Configuration screen IODD Config Screen NOTE a After uploading an IODD file device image and vendor logo gets up...

Page 85: ...ode is granted if it is not already in force mode User has to click on the radio buttons or on the Valve s Connect column to actuate the Digital Outputs and Valves respectively Force Mode Screen Force...

Page 86: ...ameters such as date time network configuration addresses MAC address System ON Time and Bluetooth configuration settings Some of these parameters are user configurable in configuration mode QuickConn...

Page 87: ...Windows PC as well as to load the saved configuration from PC to PCH device It also provides the option to restore the PCH device to its factory default settings NOTE In Restore to Factory Default op...

Page 88: ...e options Warnings Events and Errors All the events provide time date stamp details as well as module information It also provides the action the user action required to recover from the Error and Eve...

Page 89: ...and tablets Please download the application from app store and install to your mobile device to get connected with PCH Portal over Bluetooth interface Please ensure Bluetooth communication of PCH Port...

Page 90: ...Troubleshooting 90 CHAPTER 6 Troubleshooting...

Page 91: ...Voltage between 28 80V and 29 50V Hysteresis 28 60V to 29 30V Warning MM DD YY HRS MIN SEC Auxiliary Voltage High Voltage between 28 81V to 29 50V Actual Voltage V Aux Voltage bit 1 Warning bit 1 User...

Page 92: ...n Note This event is not logged only indicators are mentioned wherever applicable Note Overvoltage cut off 30 00 V Overvoltage cut off recovery 29 50V NA Power is above max limits the device does not...

Page 93: ...MIN SEC MS Co Proc Database Initialization Failed MS CoProc bit 1 Error bit 1 User can perform the following options Option 1 Configuration download through utility or PLC Option 2 Replace the Device...

Page 94: ...owing options Option 1 Power Cycle the Device Option 2 Upgrade Firmware of the Device Option 3 Replace the Device Watchdog Expired for Count 1 and 5 Note In case of Remote modules i e Valve and I Os t...

Page 95: ...sage Logging Warning MM DD YY HRS MIN SEC MS Co proc Invalid Configuration from PLC NA User can perform the following options Option 1 Set correct configuration through PLC Auxiliary Current Current t...

Page 96: ...e corresponding Valve and reset cycle count Acyclic Data Map B22 0 to B25 7 Note The corresponding bits are set for 2 seconds Short Circuit Error MM DD YY HRS MIN SEC Valve Valve Valve No in Fault Sta...

Page 97: ...el No where Channel No varies from 0 to 23 IO IO Link bit 1 Error bit 1 OC bit 1 OC 1 2 or 3 bit 1 overcurrent w r t corresponding I O module User can perform the following option Option 1 Need to rem...

Page 98: ...to 11 Refer to Table 33 User can perform the following options Option 1 Need to replace IO Link sensor with valid Vendor ID Device ID and or Serial Number Option 2 Reconfigure Port to No Validation I...

Page 99: ...1 Change Device Ownership since PLC is not the current owner of the device Owner change options 1 Exit Configure Mode of PCH Config Utility Webserver Bluetooth App 2 Exit FTP Mode Master PLC connected...

Page 100: ...Abbreviation List 100 CHAPTER 7 Abbreviation List...

Page 101: ...D Device ID DIN Digital Inversion DIO Digital Input Output DIP Dual In line Package DO Digital Output DS Device Status EoE Ethernet over EtherCAT FM Fault Mode FS Fuse Status GND Ground IO Input Outpu...

Page 102: ...Appendix 102 CHAPTER 8 Appendix...

Page 103: ...lues for Instances Definition Value Unknown 0 Reserved 1 to 3 Application 4 Reserved 5 to 7 Permissible Values for Source Definition Value Device remote 0 Master local 1 Permissible Values for Event T...

Page 104: ...101 Overtemperature Shutdown Level event error code 0xC102 Overtemperature Warning Level event error code 0xC103 Vdd Supply 0V event error code 0xC104 Vdd Supply UV event error code 0xC105 Vdd Supply...

Page 105: ...12 500 8 656 3 344 AAN 6 000 2 000 14 000 4 256 7 744 ABB 4 000 4 000 16 000 12 000 0 000 ABC 6 000 2 000 14 000 12 000 0 000 ABN 5 000 3 000 15 000 9 056 2 944 ACC 7 000 1 000 13 000 12 000 0 000 AC...

Page 106: ...full end plate kit part number This can be found at the product landing page https ph parker com us 17571 en pch network portal pch portal For any questions please contact pdnapps parker com Ordering...

Page 107: ...107 Parker Hannifin Corporation Pneumatic Division Americas USA Canada Mexico c parker parker com 1 800 272 7537...

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