background image

18

P1D

Cylinder

05.03

www.parker.com/euro_pneumatic

Introduction to the ATEX directive

Explosive atmospheres

Directive 94/9/EC defines an explosive atmosphere as a mixture of:

a)

flammable substances

 – gases, vapours, mists or dusts

b) with 

air

c) under specific 

atmospheric conditions

d) in which, after ignition has occurred, combustion spreads to the

entire flammable mixture

(NB: with regard to dust, it may be that not all dust is combusted after
ignition has occurred)

An atmosphere with the potential to become an explosive atmosphere
during operating conditions and/or under the influence of the
surroundings is defined as a 

potentially explosive atmosphere

.

Products covered by directive 94/9/EC are defined as intended for use
in potentially explosive atmospheres.

Harmonised European ATEX standard

The European Union has adopted two harmonised directives in the field
of health and safety. The directives are known as ATEX 100a and ATEX
137.

Directive ATEX 100a (94/9/EC) lays down minimum safety requirements
for products intended for use in potentially explosive atmospheres in
European Union member states. Directive ATEX 137 (99/92/EC) defines
minimum requirements for health and safety at the workplace, for
working conditions and for the handling of products and materials in
potentially explosive atmospheres. This directive also divides the
workplace into 

zones

 and defines criteria by which products are

categorised

 within these zones.

The table below describes the 

zones

 in an installation where there is a

potential for explosive atmospheres. The 

owner

 of the installation must

analyse and assess the area in which the explosive gas/dust mixture
may occur, and if necessary must divide it into 

zones

. This process of

zoning then allows the correct plant and equipment to be selected for
use in the area.

The ATEX directive has been in force throughout the European Union
since 1 July 2003, replacing the existing divergent national and
European legislation relating to explosive atmospheres.
Please note that for the first time, the directive covers mechanical,
hydraulic and pneumatic equipment and not just electrical equipment as
before.

With regard to the 

Machinery directive

 98/37/EC, note that a number of

external requirements in 94/9/EC refer to hazards arising from potentially
explosive atmospheres, where the Machinery directive only contains
general requirements relating to explosion safety (Annex I 1.5.7).
As a result, directive 94/9/EC (ATEX 100a) takes precedence over the
Machinery directive with regard to explosion protection in potentially
explosive atmospheres. The requirements in the Machinery directive are
applicable to all other risks relating to machinery.

Zones

Presence of potentially explosive atmosphere

Type of risk

Gas

Dust

G

D

0

20

Present continuously or for long periods

Permanent

1

21

Likely to occur in normal operation occasionally

Potential

2

22

Not likely to occur in normal operation but, if it does occur,

Minimal

will persist for a short period only

Zone  1
Category 2

Zone  2
Category 3

Zone  0
Category 1

Summary of Contents for P1D Series

Page 1: ...Catalogue 9127007812GB ul Pneumatic cylinders Series P1D According to ISO VDMA and AFNOR...

Page 2: ...es at any time without notice Important Before carrying out service activities make sure the cylinder is vented Before disassembling the cylinder disconnect the primary air hose to ensure that the air...

Page 3: ...uld only be achieved by using the best possible materials and methods The result is a complete family of ISO VDMA cylinders of which we are very proud P1D is a high technology cylinder design for just...

Page 4: ...such as Through piston rod high and low temperature hydraulic operation extended piston rod etc A new special variant is the unique self lubricating HDPE scraper ring and piston rod seal specially de...

Page 5: ...in type and are quickly and easily installed in the T groove from the side Both the cable and the sensor are protected in the groove Choose a sensor with 3 or 10 m cable 8 mm connector or the new M12...

Page 6: ...431 ISO 15552 VDMA 24562 and AFNOR standards The exception is the somewhat larger footprint of the end covers and envelope of the body extrusion due to the so called positive geometry hygienic convex...

Page 7: ...n two dedicated grooves beneath a transparent sealed moulding Tightening the stop screw onto the cam shaft will lock each sensor in the desired position with great force The sensor LEDs are always ful...

Page 8: ...ndards Apart from the projecting connections on sizes 32 63 mm P1D Flexible Porting complies with ISO 6431 ISO 15552 VDMA 24562 and AFNOR standards Common high technology design platform P1D Flexible...

Page 9: ...he other end has plugs in the cylinder ports These plugs can be moved to the other end to suit the application Mechanically protected drop in sensors The body extrusion which is common to all P1D Clea...

Page 10: ...n engineering plastics with excellent bearing properties and the initial greasing at the factory with a transparent foodstuffs approved grease Altogether this gives the P1D very long service life and...

Page 11: ...nd piece of the cylinder The lock unit can be used for braking as well as locking With no signal pressure the full force of the lock is applied to the piston rod and the lock is released at 4 bar sign...

Page 12: ...rease for their particular temperature ranges The high temperature version does not have magnetic piston no function at high temperatures The low temperature cylinders do have magnetic piston but reme...

Page 13: ...0 248 Mass moving parts only for cushioning calculation Cylinder Mass moving parts kg designation at 0 mm stroke Supplement per 10 mm stroke All variants All variants P1D 032 X 0 13 0 009 P1D 040 X 0...

Page 14: ...and trouble free operation ISO 8573 1 quality class 3 4 3 should be used This means 5 m filter standard filter dew point 3 C for indoor operation a lower dew point should be selected for outdoor opera...

Page 15: ...ie rods Stainless steel X 10 CrNiS 18 9 Design variants Low temperature design Seals scraper ring Polyurethane PUR Piston Anodised aluminium Piston piston rod bearing UHMWPE plastic High temperature d...

Page 16: ...cylinder If you want to use the capacity of the valve to its maximum and obtain maximum speed the tubing should be chosen so that they at least correspond with the equivalent restriction diameter see...

Page 17: ...3 7 meter Intersection three When a tube 14 will be used the maximum length of tube is 6 meter Example 4 Determining tube size and cylinder velocity with a particular cylinder and valve For an applica...

Page 18: ...ithin these zones The table below describes the zones in an installation where there is a potential for explosive atmospheres The owner of the installation must analyse and assess the area in which th...

Page 19: ...here G D G D G D Zone 0 20 1 21 2 22 Declaration of conformity The product catalogues contain copies of the declaration of conformity demonstrating that the product meets the requirements of directive...

Page 20: ...st not be used for driving the cylinder 7 Check that the P1D S cylinder is not equipped with a metal scraper ring special version Installation requirements in Ex areas The temperature of the supply ai...

Reviews: