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3

 

2 Description

Oil vapour, is oil in a gaseous form and will pass straight through coalescing filters, which are designed to remove liquid oil and oil aerosols.

The OVR uses a large bed of activated carbon adsorbent, for the removal of oil vapour and odours and provides the ultimate protection against oil 
contamination in all kinds of industries, where air purity is critical. The OVR must be protected by coalescing filters upstream of the unit.

2.1 Technical Specification

Flow Data

Stated flows are for operation at 7 bar g (100 psi g / 0.7 MPa g), 35ºC (95ºF) for flows at other conditions use the correction factors below Operating Data

Model

Pipe Size

L/s

m

3

/min

m

3

/hr

cfm

OVRP300

2”

80

4.8

289

170

OVRP350

2”

163

9.8

586

345

OVRP400

2 1/2”

326

19.6

1172

690

OVRP450

2 1/2”

488

29.4

1758

1035

OVRP500

2 1/2”

651

39.2

2345

1380

OVRP550

2 1/2”

814

48.9

2931

1725

2 x OVRP550

2 1/2”

1629

97.9

5862

3451

3 x OVRP550

2 1/2”

2443

146.8

8793

5176

4 x OVRP550

2 1/2”

3257

195.8

11724

6901

5 x OVRP550

2 1/2”

4071

244.7

14656

8626

Model

Min Operating

Pressure

Max Operating

Pressure

Min Operating

Temperature

Max Operating

Temperature

Max Ambient

Temperature

bar g

psi g

bar g

 psi g

o

C

o

F

o

C

o

F

o

C

o

F

OVRP

1

15

16

232

2

35

50

122

55

131

Correction Factors Temperature (CFT)

Correction Factors Temperature (CFT)

Oil lubricated compressors

Oil free compressors

o

C

o

F

Correction Factor

o

C

o

F

Correction Factor

25

77

1.00

25

77

1.00

30

86

1.00

30

86

1.00

35

95

1.00

35

95

1.00

40

104

1.25

40

104

1.02

45

113

1.55

45

113

1.04

50

122

1.90

50

122

1.05

Correction Factors Pressure (CFP)

bar g

psi g

Correction Factor

3

44

2.00

4

58

1.60

5

73

1.33

6

87

1.14

7

100

1.00

8

116

1.00

9

131

1.00

10

145

1.00

11

160

1.00

12

174

1.00

13

189

1.00

14

203

1.00

15

218

1.00

16

232

1.00

Correction Factors - Inlet Dewpoint (CFD)

CDD Dewpoint

o

C

o

f

Correction Factor

Dry

-70 to +3

-100 to +38

1.00

Wet

+3 and above

+38 and above

4.00

It is assumed inlet oil vapour concentration does not exceed 0.05mg/m3 at 35°C (95°F).
For applications with higher oil vapour concentrations, please contact Parker for accurate sizing.

Filter Selection - Grade OVR

To correctly select an OVR oil vapour removal filter, the flow rate of the OVR must be adjusted for the minimum operating pressure,
maximum operational temperature and pressure dewpoint of the system.

Obtain the minimum operating pressure, maximum inlet temperature, maximum compressed air flow rate and dewpoint of the 
compressed air at the inlet of the OVR.

Select correction factor for maximum inlet temperature from the CFT table to compressor type (always round up e.g. for 37°C use 
40°C correction factor).

Select correction factor for minimum inlet pressure from the CFP (always round down e.g. for 5.3 bar use 5 bar correction factor).

Select correction factor for pressure dewpoint from the CFD table.

Calculate minimum filtration capacity.
Minimum filtration Capacity = Compressed Air Flow x CFT x CFP x CFD

Using the minimum filtration capacity, select an OVR model from the flow rate tables above (OVR selected must have a flow rate 
equal to or greater than the minimum filtration capacity).
If the minimum filtration capacity exceeds the maximum values of the models shown within the tables, please contact Parker for 
advice regarding larger multi-banked units.

Summary of Contents for OVRP300

Page 1: ...Oil Vapour Removal OVRP300 OVRP550 Original Language User Guide aerospace climate control electromechanical filtration fluid gas handling hydraulics pneumatics process control sealing shielding EN ...

Page 2: ...w of the equipment 6 3 Installation and Commissioning 7 3 1 Recommended System Layout 7 3 2 Locating the Equipment 9 3 2 1 Environment 9 3 2 2 Space Requirements 9 3 3 Mechanical Installation 9 3 3 1 General Requirements 9 3 3 2 Securing the Unit 9 3 3 3 Filter Installation 9 4 Operating the Equipment 10 4 1 Starting the equipment 10 4 2 Shutdown 10 5 Servicing 11 5 1 Service intervals 11 5 2 Prev...

Page 3: ...nd approved by Parker Hannifin should perform installation commissioning service and repair procedures Use of the equipment in a manner not specified within this user guide may result in an unplanned release of pressure which may cause serious personal injury or damage When handling installing or operating this equipment personnel must employ safe engineering practices and observe all related regu...

Page 4: ...y may lead to personal injury or death Pressurised components on the system Highlights actions or procedures which if not performed correctly may lead to damage to this product Conformité Européenne Read the User Guide When disposing of old parts always follow local waste disposal regulations Use a fork lift truck to move the dryer Model Number OVRP 400 I G X X Model 300 350 400 450 500 550 Port S...

Page 5: ...5 Correction Factors Pressure CFP bar g psi g Correction Factor 3 44 2 00 4 58 1 60 5 73 1 33 6 87 1 14 7 100 1 00 8 116 1 00 9 131 1 00 10 145 1 00 11 160 1 00 12 174 1 00 13 189 1 00 14 203 1 00 15 218 1 00 16 232 1 00 Correction Factors Inlet Dewpoint CFD CDD Dewpoint oC of Correction Factor Dry 70 to 3 100 to 38 1 00 Wet 3 and above 38 and above 4 00 It is assumed inlet oil vapour concentratio...

Page 6: ...m ins mm ins mm ins mm ins mm ins Kg lbs OVRP300 998 39 29 352 13 9 534 21 02 296 11 65 838 32 99 300 11 81 391 15 39 38 84 OVRP350 1062 41 81 551 21 7 538 21 18 360 14 17 902 35 51 500 19 69 388 15 28 67 147 OVRP400 1062 41 81 551 21 7 682 26 85 360 14 17 902 35 51 500 19 69 508 20 00 93 205 OVRP450 1062 41 81 551 21 7 836 32 91 360 14 17 902 35 51 500 19 69 646 25 43 121 267 OVRP500 1062 41 81 5...

Page 7: ... should be stored within the packing crate in a clean dry environment If the crate is stored in an area where the environmental conditions fall outside of those specified in the technical specification it should be moved to its final location installation site and left to stabilise prior to unpacking Failure to do this could cause condensing humidity and potential failure of the equipment 2 3 2 Un...

Page 8: ...6 2 4 Overview of the equipment Key Ref Description Ref Description 1 Inlet Manifold 3 OVR Cartridge 2 Outlet Manifold 4 Ball Valve 1 8 OVRP350 OVRP550 OVRP300 1 2 3 4 3 1 2 ...

Page 9: ... activated carbon for the reduction of oil vapour For optimum performance the compressed air should be dry OVR installed downstream of a refrigeration or adsorption dryer fig 1 2 Should the installation dictate the use of the OVR prior to the dryer the OVR must be sized correctly for high moisture content of the air and must always be installed downstream of the coalescing filters fig 3 i e the la...

Page 10: ...8 1 8 4 5 5 4 4 7 2 3 5 6 9 4 7 5 4 4 4 7 7 9 5 1 8 7 2 3 5 6 4 7 7 5 4 4 4 7 7 9 5 8 1 2 3 5 6 4 Fig 1 Fig 2 Fig 3 ...

Page 11: ...ure that each filter condensate drain is suitably piped away and any effluent is disposed of in accordance with local regulations It is important to ensure that all piping materials are suitable for the application clean and debris free The diameter of the pipes must be sufficient to allow unrestricted inlet air supply to the equipment and outlet air supply to the application When routing the pipe...

Page 12: ...essel 5 Slowly open the outlet isolation valve to allow the system to pressurise Do not open the valve fully until the down stream system has reached the correct operating pressure The unit is designed for continuous use and once running requires no further operator intervention 4 2 Shutdown To depressurise the unit 1 Close the isolation valve on the outlet followed by the isolation valve on the i...

Page 13: ...r content for hours or even weeks afterwards This increase in oil vapour content is adsorbed by the adsorption filter element cartridge reducing the adsorption filter element cartridge lifetime OIL X Grade ACS Adsorption Filters The performance of the OIL X Grade ACS element is based upon a nominal inlet temperature of 21 C with a pressure dewpoint of 40 C and a maximum oil vapour inlet concentrat...

Page 14: ...the cartridges out of the columns and discard 7 Inspect the columns and ensure that they are clean dry and not damaged 8 Fit the replacement cartridges into the columns 9 Refit the manifold and secure the M12 fixings in sequence starting with the bolts in the centre of the manifold and working outwards The fixings should be secured in two stages Stage 1 27Nm 20 ft lb and Stage 2 40Nm 30 ft lb 10 R...

Page 15: ...Service are extremely accurate and produce invaluable information Importantly Parker informed recommendations lead to significant savings for our customers which mean they return time and time again for our advice and products M R O Maintenance Repair Overhaul Parker Technicians are the industry s finest Their skills and qualifications are annually approved to keep their product and legislation kn...

Page 16: ...his declaration of conformity issued under the sole responsibility of the manufacturer Declaration 19 August 2021 Date Signature Parker Hannifin Manufacturing Limited GSFE Declaration Number 000317 Parker Hannifin Manufacturing Limited GSFE Dukesway Team Valley Trading Estate Gateshead Tyne Wear NE11 0PZ UK Oil Vapour Removal Generally in accordance with ASME VIII Division 1 2019 PED Standards use...

Page 17: ... NL The Netherlands Oldenzaal Tel 31 0 541 585 000 parker nl parker com NO Norway Asker Tel 47 66 75 34 00 parker norway parker com PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland parker com PT Portugal Leca da Palmeira Tel 351 22 999 7360 parker portugal parker com RO Romania Bucharest Tel 40 21 252 1382 parker romania parker com RU Russia Moscow Tel 7 495 645 2156 parker russia parker com S...

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