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5.3 OVR Cartridge Replacement

1

2

3

4

1

Outlet flange

3

Inlet Manifold

2

M12 Manifold fixings

4

OVR Cartridge

Close the isolation valves.

Slowly open the drain valve on the pre-filter to 
depressurise the OVR and filters.

Move away from the OVR during depressurisation.

Whilst supporting the outlet piping, carefully 
remove the outlet flange from the inlet 
manifold.

Unscrew the M12 manifold fixings and unscrew 
the fixings.

Carefully lift the inlet manifold of the OVR and 
store it safely.

Lift the cartridges out of the columns and discard.

Inspect the columns and ensure that they are clean, dry and not 
damaged.

Fit the replacement cartridges into the columns.

Refit the manifold and secure the M12 fixings in sequence, 
starting with the bolts in the centre of the manifold and working 
outwards. The fixings should be secured in two stages Stage 1: 
27Nm (20 ft.lb) and Stage 2: 40Nm (30 ft.lb).

10 

Reattach the outlet flange ensuring that the flange o-ring is 
located correctly. If required use a light coating of Molykote III 
grease on the o-ring to hold it in position. Secure the flange nuts 
to 40Nm (30 ft.lbs).

The inlet manifold is heavy and depending upon the 

model of OVR may require lifting equipment.

Summary of Contents for OVRP300

Page 1: ...Oil Vapour Removal OVRP300 OVRP550 Original Language User Guide aerospace climate control electromechanical filtration fluid gas handling hydraulics pneumatics process control sealing shielding EN ...

Page 2: ...w of the equipment 6 3 Installation and Commissioning 7 3 1 Recommended System Layout 7 3 2 Locating the Equipment 9 3 2 1 Environment 9 3 2 2 Space Requirements 9 3 3 Mechanical Installation 9 3 3 1 General Requirements 9 3 3 2 Securing the Unit 9 3 3 3 Filter Installation 9 4 Operating the Equipment 10 4 1 Starting the equipment 10 4 2 Shutdown 10 5 Servicing 11 5 1 Service intervals 11 5 2 Prev...

Page 3: ...nd approved by Parker Hannifin should perform installation commissioning service and repair procedures Use of the equipment in a manner not specified within this user guide may result in an unplanned release of pressure which may cause serious personal injury or damage When handling installing or operating this equipment personnel must employ safe engineering practices and observe all related regu...

Page 4: ...y may lead to personal injury or death Pressurised components on the system Highlights actions or procedures which if not performed correctly may lead to damage to this product Conformité Européenne Read the User Guide When disposing of old parts always follow local waste disposal regulations Use a fork lift truck to move the dryer Model Number OVRP 400 I G X X Model 300 350 400 450 500 550 Port S...

Page 5: ...5 Correction Factors Pressure CFP bar g psi g Correction Factor 3 44 2 00 4 58 1 60 5 73 1 33 6 87 1 14 7 100 1 00 8 116 1 00 9 131 1 00 10 145 1 00 11 160 1 00 12 174 1 00 13 189 1 00 14 203 1 00 15 218 1 00 16 232 1 00 Correction Factors Inlet Dewpoint CFD CDD Dewpoint oC of Correction Factor Dry 70 to 3 100 to 38 1 00 Wet 3 and above 38 and above 4 00 It is assumed inlet oil vapour concentratio...

Page 6: ...m ins mm ins mm ins mm ins mm ins Kg lbs OVRP300 998 39 29 352 13 9 534 21 02 296 11 65 838 32 99 300 11 81 391 15 39 38 84 OVRP350 1062 41 81 551 21 7 538 21 18 360 14 17 902 35 51 500 19 69 388 15 28 67 147 OVRP400 1062 41 81 551 21 7 682 26 85 360 14 17 902 35 51 500 19 69 508 20 00 93 205 OVRP450 1062 41 81 551 21 7 836 32 91 360 14 17 902 35 51 500 19 69 646 25 43 121 267 OVRP500 1062 41 81 5...

Page 7: ... should be stored within the packing crate in a clean dry environment If the crate is stored in an area where the environmental conditions fall outside of those specified in the technical specification it should be moved to its final location installation site and left to stabilise prior to unpacking Failure to do this could cause condensing humidity and potential failure of the equipment 2 3 2 Un...

Page 8: ...6 2 4 Overview of the equipment Key Ref Description Ref Description 1 Inlet Manifold 3 OVR Cartridge 2 Outlet Manifold 4 Ball Valve 1 8 OVRP350 OVRP550 OVRP300 1 2 3 4 3 1 2 ...

Page 9: ... activated carbon for the reduction of oil vapour For optimum performance the compressed air should be dry OVR installed downstream of a refrigeration or adsorption dryer fig 1 2 Should the installation dictate the use of the OVR prior to the dryer the OVR must be sized correctly for high moisture content of the air and must always be installed downstream of the coalescing filters fig 3 i e the la...

Page 10: ...8 1 8 4 5 5 4 4 7 2 3 5 6 9 4 7 5 4 4 4 7 7 9 5 1 8 7 2 3 5 6 4 7 7 5 4 4 4 7 7 9 5 8 1 2 3 5 6 4 Fig 1 Fig 2 Fig 3 ...

Page 11: ...ure that each filter condensate drain is suitably piped away and any effluent is disposed of in accordance with local regulations It is important to ensure that all piping materials are suitable for the application clean and debris free The diameter of the pipes must be sufficient to allow unrestricted inlet air supply to the equipment and outlet air supply to the application When routing the pipe...

Page 12: ...essel 5 Slowly open the outlet isolation valve to allow the system to pressurise Do not open the valve fully until the down stream system has reached the correct operating pressure The unit is designed for continuous use and once running requires no further operator intervention 4 2 Shutdown To depressurise the unit 1 Close the isolation valve on the outlet followed by the isolation valve on the i...

Page 13: ...r content for hours or even weeks afterwards This increase in oil vapour content is adsorbed by the adsorption filter element cartridge reducing the adsorption filter element cartridge lifetime OIL X Grade ACS Adsorption Filters The performance of the OIL X Grade ACS element is based upon a nominal inlet temperature of 21 C with a pressure dewpoint of 40 C and a maximum oil vapour inlet concentrat...

Page 14: ...the cartridges out of the columns and discard 7 Inspect the columns and ensure that they are clean dry and not damaged 8 Fit the replacement cartridges into the columns 9 Refit the manifold and secure the M12 fixings in sequence starting with the bolts in the centre of the manifold and working outwards The fixings should be secured in two stages Stage 1 27Nm 20 ft lb and Stage 2 40Nm 30 ft lb 10 R...

Page 15: ...Service are extremely accurate and produce invaluable information Importantly Parker informed recommendations lead to significant savings for our customers which mean they return time and time again for our advice and products M R O Maintenance Repair Overhaul Parker Technicians are the industry s finest Their skills and qualifications are annually approved to keep their product and legislation kn...

Page 16: ...his declaration of conformity issued under the sole responsibility of the manufacturer Declaration 19 August 2021 Date Signature Parker Hannifin Manufacturing Limited GSFE Declaration Number 000317 Parker Hannifin Manufacturing Limited GSFE Dukesway Team Valley Trading Estate Gateshead Tyne Wear NE11 0PZ UK Oil Vapour Removal Generally in accordance with ASME VIII Division 1 2019 PED Standards use...

Page 17: ... NL The Netherlands Oldenzaal Tel 31 0 541 585 000 parker nl parker com NO Norway Asker Tel 47 66 75 34 00 parker norway parker com PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland parker com PT Portugal Leca da Palmeira Tel 351 22 999 7360 parker portugal parker com RO Romania Bucharest Tel 40 21 252 1382 parker romania parker com RU Russia Moscow Tel 7 495 645 2156 parker russia parker com S...

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