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MX80S Series Product Manual

 

10

 

Parker Hannifin Corporation

 

EMN Automation 

-

 Parker

 

Irwin, Pennsylvania

 

 

 

   83.6

 

Summary of Contents for MX80S Series

Page 1: ...Parker Manual No 101 2151 01 Rev J MX80S Series Product Manual Effective July 31 2018 Supersedes September 7 2017 Electromechanical Positioning Systems Automation ...

Page 2: ... and warning requirements of the application are met The products described herein including without limitation product features specifications designs availability and pric ing are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice Important User Information The information in the product manual including any apparatus methods techniques and concepts ...

Page 3: ...ide Bearing Life Load Computation 18 Stepper Motor Torque Speed 19 Cleanroom Preparation 20 Encoder Specifications 21 Limit and Home Sensor Specifications 21 ViX Drive Specifications 21 Cable and Wiring Diagrams 22 CHAPTER 3 HOW TO USE THE MX80S 23 Mounting Orientations 23 Mounting Surface Requirements 23 Load Mounting Requrements 23 Limit and Home Sensor Operation 24 Adjusting the Limit Triggers ...

Page 4: ...ion Revision 3 Page 31 Changed lubricant on R1 option Revision 4 Page 24 25 26 Changed Limits Home from optical sensors to magnetic sensors Revision 5 Page 10 dim was 118 4 now 83 6 L Page 23 removed note or pin table into position Revision 6 Page 21 Added encoder wire color function table Revision 7 Page 11 Added precision grade note Revision H Page 11 Changed Torque specifications Revision J Upd...

Page 5: ... the unit for any evidence of shipping damage Report any damage immediately to your local authorized distributor Please save the shipping container for damage inspection or future transportation Incorrect handling of the positioner may adversely affect the performance of the unit in its application Please observe the following guidelines for handling and mounting of your new positioner DO NOT allo...

Page 6: ... Motor tempera ture may approach 60 C The unit itself may become warm or hot to the touch Electrical Shock DO NOT take apart or touch any internal components of the positioner while unit is plugged into an electrical outlet SHUT OFF power before replacing components to avoid electrical shock Pinch Points Unit may have a pinch point because the top extends over the base of the table Proper care sho...

Page 7: ...work surface that has a maximum flatness error of 0 001mm 300mm 0 00004 ft Table will operate with work surface of 0 100mm 300mm flatness or worse but performance speci fications will be significantly effected Specifications Are Point of Measurement Dependent Catalog specifications and specifications in this manual are measured from the center of the car riage 38 mm above the carriage surface All ...

Page 8: ...MX80S Series Product Manual 8 Parker Hannifin Corporation EMN Automation Parker Irwin Pennsylvania Assembly Diagram ...

Page 9: ... mm Leadscrew 1 3 Environmental D6 2 mm Ballscrew 2 3 R1 Standard Finish black anodized 1 Standard grade only 2 Precision grade only R2 Cleanroom Prep 3 Not available with 1 or 2 stack stepper motor R10 Low ESD Finish R20 Low ESD Finish Cleanroom Prep Motor M0 No motor flange coupling Digital Drive M1 NEMA 16 flange no motor coupling A1 No Drive M14 Stepper 1 stack NEMA 11 A10 ViX250 AE Servo torq...

Page 10: ...MX80S Series Product Manual 10 Parker Hannifin Corporation EMN Automation Parker Irwin Pennsylvania 83 6 ...

Page 11: ...MX80S Series Product Manual 11 Parker Hannifin Corporation EMN Automation Parker Irwin Pennsylvania General Table Specifications ...

Page 12: ...o peak error measured by a la ser interferometer and prism located at 38mm above the center of the table This type of measure ment sums the X Y Z roll pitch and yaw errors Temperature deviations from test condition may cause deviations in straightness flatness accuracy and repeatability from catalog specifications Tests are performed with the table mounted to a granite table unloaded at 20o C In t...

Page 13: ...ements that contribute to the load supported by the primary axis The life load charts are used to establish the table life relative to the applied loads Load Life All Travels Moment Load Life Curves The effect of moment loading on the bearing life is dependent upon load and lever arm The lever arm in this case is measured from the center of the surface of the table to the point where the load is a...

Page 14: ...ania Moment Deflection Load Charts Life Moment Chart 25mm travel Pitch Yaw Loading 25 50 75 100 1 50 200 250 300 100 1000 10000 100000 0 1 2 3 4 5 6 7 8 Load kg Life km Life Moment Chart 25mm travel Roll Loading 25 50 75 100 150 200 250 300 100 1000 10000 100000 0 1 2 3 4 5 6 7 8 Load kg Life km ...

Page 15: ...r Irwin Pennsylvania Life Moment Chart 50mm travel Pitch Yaw Loading 25 50 75 100 150 200 250 300 100 1000 10000 100000 0 1 2 3 4 5 6 7 8 Load kg Life km Life Moment Chart 50mm travel Roll Loading 25 50 75 100 150 200 250 300 100 1000 10000 100000 0 1 2 3 4 5 6 7 8 Load kg Life km ...

Page 16: ... Irwin Pennsylvania Life Moment Chart 100mm travel Pitch Yaw Loading 25 50 75 100 150 200 250 300 100 1000 10000 100000 0 1 2 3 4 5 6 7 8 Load kg Life km Life Moment Chart 100mm travel Roll Loading 25 50 75 100 150 200 250 300 100 1000 10000 100000 0 1 2 3 4 5 6 7 8 Load kg Life km ...

Page 17: ... Irwin Pennsylvania Life Moment Chart 150mm travel Pitch Yaw Loading 25 50 75 100 150 200 250 300 100 1000 10000 100000 0 1 2 3 4 5 6 7 8 Load kg Life km Life Moment Chart 150mm travel Roll Loading 25 50 75 100 150 200 250 300 100 1000 10000 100000 0 1 2 3 4 5 6 7 8 Load kg Life km ...

Page 18: ...draw a vertical line up from the x axis at the 2 kg load point until it intersects the 75 curve The point of intersect is the predicted bearing life of the table In this example the life is 10 000 km of travel To predict the travel life of the MX80S cross roller bearings under a moment load use the curve with the corresponding lever arm and given load Factor in dynamic as well as static loads For ...

Page 19: ...0 40 00 45 00 50 00 Speed RPS Torque Oz In Poly 75 VDC Poly 24 VDC Poly 48 VDC M13 3 Stack NEMA 11 Stepper 0 2 4 6 8 10 12 14 0 00 5 00 10 00 15 00 20 00 25 00 30 00 35 00 40 00 45 00 50 00 Speed RPS Torque Oz In Poly 75 VDC Poly 24 VDC Poly 48 VDC M12 2 Stack NEMA 11 Stepper 0 2 4 6 8 10 12 0 00 5 00 10 00 15 00 20 00 25 00 30 00 35 00 40 00 45 00 50 00 Speed RPS Torque Oz In Poly 75 VDC Poly 24 ...

Page 20: ...10 prior to testing Tables were tested in a variety of orientations with sampling both below the table and at the carriage mounting surface with a particle counter capable of measuring 0 3 m diameter and larger particles Based on results from testing follow ing the 209E Federal Standard the following chart shows the expected cleanroom compatibility of the MX80S with Class 10 cleanroom prep Consult...

Page 21: ...ptions Maximum Speed 5 0 micron resolution 2 0 meters sec limited by table 1 0 micron resolution 2 0 meters sec limited by table 0 5 micron resolution 1 5 meters sec 0 1 micron resolution 0 3 meters sec Limit and Home Sensor Specifications Description Specification Input Power 5 to 12 VDC 60 mA If using 24VDC power supply a 560 Ohm 0 50 Watt resister must be placed in series with the 24 VDC positi...

Page 22: ...PIN FUNCTION WIRE COLOR 11 24 VDC with inline 560 ohm resistor built into connector RED 7 End of travel BLUE 6 End of travel ORANGE 8 Home GREEN 1 Ground BLACK 006 1867 length STEP MOTOR CABLE FLYING LEAD CM06 CM07 CM08 CM09 CM10 CM11 CM12 CM13 PIN FUNCTION WIRE COLOR A A RED B A BLACK C B WHITE D B BLUE RED E Ground GREEN w YEL LOW STRIPE 1 for powering limits from a 24 VDC power source a 560 ohm...

Page 23: ...that do not meet the above conditions If the intended mounting surface cannot meet these specifications a separate rigid mount ing plate meeting these specifications should be used to mount to the main structure If mounting conditions require that the table base is overhung table specifications will not be met over that portion of the table Additionally in X Y Systems the overhung portion of the Y...

Page 24: ...n a printed circuit board in the base If the magnetic sensor limit and home are desired the unit must be returned to the factory on an RMA To change Limit Home operation from Normally Open to Normally Closed or from Normally Closed to Normally Open a new limit flag bracket must be purchased contact factory for proper configura tion and part number To adjust the operating position of the limits lim...

Page 25: ...the positive and negative limit switch targets must be moved inward by 0 25 mm The limit deceleration rate should be set to 20 0 meters sec2 Using the supplied limit flag sheet cut two 0 25 mm long strips from the appropriate white or black depending on configuration marked Limit Home Adjustment overlay decal and follow the procedure for changing the limits Adjusting the Limit Flag Procedure The f...

Page 26: ... MX80S is set that the final home direction is to be toward the positive end of the table See Chapter 2 Dimensional Drawing for positive direction defi nition The repeatability of the Z channel is equal to the repeatability of the table Thus the repeata bility of the Z channel equals Encoder Resolution Z Channel Repeatability 5 micron 10 micron 1 micron 2 micron 0 5 micron 1 micron 0 1 micron 1 mi...

Page 27: ...of the motor cable to allow the cable shield to be grounded to the ViX ground Cabling The MX80S is provided with high flex cabling which is strain relieved at the connection point on the posi tioner The Encoder cable is terminated with flying leads The motor cable is terminated with flying leads which are stripped and tinned and ready for installation into the screw terminals on the ViX drive For ...

Page 28: ...ine bear ing load life for your application Available Motor Force This is the primary factor that reduces acceleration This is simply the amount of motor force avail able to produce acceleration The larger the inertial and or frictional load the lower the accelera tions limit Settling Time In many applications reducing cycle time is a primary concern To this end the settling time the amount of tim...

Page 29: ... ViX will have the motor parameters already downloaded STEPPER MOTOR LEADS WIRE COLOR DRIVE RED A BLACK A WHITE B BLUE RED B GREEN YELLOW GROUND X5 LIMITS CONNECTOR PIN FUNCTION WIRE COL OR 1 GND BLACK 6 Limit 2 ORANGE 7 Limit 1 BLUE 8 Home GREEN For Drive Only versions of the ViX the limits need to be connected to the motion controller Limits use Inputs The ViX drive has 5 digital inputs When usi...

Page 30: ...Amplifier Servo The MX80S is designed to be plug and run compatible with the Parker ViX drive The cables on the MX80S are labeled to match the labels on the ViX for ease of use and quick installation When pur chased as part of the part number the ViX will have the motor parameters already downloaded SERVO MOTOR LEADS WIRE COLOR DRIVE RED U WHITE V BLACK W GREEN EARTH X5 LIMITS CONNECTOR PIN FUNCTI...

Page 31: ...t require lubrication Lubricant Grease Appearance R1 Translucent white smooth and buttery R2 Creamy white smooth and buttery Maintenance Frequency For both R1 and R2 Preparations Cross roller bearings and drive screws are lubricated at our facility prior to shipment For lubrication inspection and supply intervals following shipment apply grease oil every 1000 hours of usage The time period may cha...

Page 32: ...establishment of a two digit numeric rating verify the extent of protection provided against access to hazardous parts against ingress of solid foreign objects and against the ingress of water First Number The first number indicates protection of persons against access to dangerous parts and protection of internal equipment against the ingress of solid foreign objects 1 Protection against access t...

Page 33: ...ions 21 Ingress Protection Rating 32 Internal Protection 31 Life 13 Limit Sensor Adjusting 24 Specifications 21 Lubrication 31 Maintenance 31 Mass 11 Moment 13 Motor Force 19 Mounting 23 Surface Requirements 7 23 Oil 31 Order Number Nomenclature 9 Pinning 10 23 Repair Information 6 Repeatability Specifications 11 Return Information 6 Revision Notes 4 Shielding 27 Specifications Encoder 21 Force 11...

Page 34: ...MX80S Series Product Manual 34 Parker Hannifin Corporation EMN Automation Parker Irwin Pennsylvania Notes ...

Page 35: ...MX80S Series Product Manual 35 Parker Hannifin Corporation EMN Automation Parker Irwin Pennsylvania Notes ...

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