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IQ-200 User’s Manual

Parker Hannifin Corporation

Hydraulic Filter Division
Metamora, OH

30

Notes

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Summary of Contents for IQ-200

Page 1: ...U S E R S M A N U A L IQ 200 On Line Particle Counter...

Page 2: ......

Page 3: ...r investigation by users having technical expertise It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product...

Page 4: ...the sensor particles are electronically detected and quantified as to the number of particles greater than a certain size per unit volume of fluid This information can then be passed along as a serial...

Page 5: ...adiation that can quickly cause blindness Avoid contact with the internal laser The manual contains no procedures for service of internal parts within this unit Service should be performed only by fac...

Page 6: ...t formats Dedicated on line Auto testing intervals based upon user defined setpoints from 3 seconds to 24 hrs LCD and data logging capability RS 232 485 computer interface communication port Two calib...

Page 7: ...ength of hose assemblies Typically about 35 psi Fluid OperatingTemperature Maximum 165 F 74 C Minimum 32 F 0 C Flow thru Sensor Cell Maximum Allowed for Accuracy 60 ml min Minimum Required for Accurac...

Page 8: ...ual Parker Hannifin Corporation Hydraulic Filter Division Metamora OH 8 Views Figure 1 Front View LCD Display Status LED s Figure 2 Top View Figure 3 Back View 3 8 16 UNC Mounting Holes 4 Places Filte...

Page 9: ...al 9 Parker Hannifin Corporation Hydraulic Filter Division Metamora OH Views 12 24VDC Power BH 4 PIN Port Figure 4 Left Side Figure 5 Right Side Outlet Port SAE 4 Inlet Port SAE 4 RS232 485 Communicat...

Page 10: ...00 has an integrated filter requiring a specific filter element PN 935487 It is necessary to service this filter periodically to insure the performance of the IQ200 Failure to maintain the filter elem...

Page 11: ...he LCD alarm LEDs and through both the RS232 and RS485 port Local Control Local Display In the Local Control mode the IQ200 requests and outputs data once every three seconds If the unit is powered an...

Page 12: ...ml kk is the calibration number 00000 to FF dimensionless CR is carriage return not printed LF is linefeed not printed Programming the IQ200 At startup immediately following the product identification...

Page 13: ...code to use for the alarm refer to ISO Code table Range Number After the sequence has been entered press ENTER The controller will respond with Lower limit count alarm changed or Count alarm NOT chang...

Page 14: ...st select a COM PORT appropriate for your PC After selecting the COM PORT push the configuration radio button to accept the configuration If you select the wrong comport you may get a warning message...

Page 15: ...t selection on page two In the Configured mode radio button black the operation controls are active and configuration controls are dimmed The operation controls on the first page include see example F...

Page 16: ...nd is the second to the last field of data in each line of saved text ID 2 This interactive text box allows the User to enter up to thirty two characters This text is printed on the fourth line of the...

Page 17: ...xt box display those values MOUNTING and HARDWARE Mounting The unit should be mounted to a backplate or frame using four 4 3 8 16 bolts The holes on the back of the filter are 3 center to center in bo...

Page 18: ...n Configuration Screen Figure 1 Main Screen Running Figure 2 User identification Real time fluid condition report ISO NAS alarms ISO NAS alarm setting User defined sample intervals Flow rate monitor C...

Page 19: ...Parker Hannifin Corporation Hydraulic Filter Division Metamora OH Data Interpretation Graphic Screen Figure 3 Real time particle count graphing with programable alarms Channel selection user graphic...

Page 20: ...ignated by NIST as Standard Reference Material SRM 2806 ISO 11171 is replacing ISO 4402 which is based on obsolete AC Fine Test Dust ACFTD It is important to note that the ISO 11171 calibration method...

Page 21: ...Number Micron Actual Particle Count Range per ml Particles 2 microns Particles 5 microns Particles 15 microns ISO CODE 15 13 09 The ISO classification shown below is 15 13 09 These values are range nu...

Page 22: ...6 Chart 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 Range Number More than Up to and including Number of particles per ml 80 000 40 000 20 000 10 000 5 000 2 500 1 300 640 320 160 80 40 20 10...

Page 23: ...0 1024 11 512 000 91 000 16 200 2 880 512 NAS 1638 Standard Figure 7 The NAS Standard reports the worst case size range as it corresponds to a class For example an NAS 1638 test report may be an NAS 5...

Page 24: ...2 4 12 500 4860 864 152 26 4 5 25 000 9730 1730 306 53 8 6 50 000 19 500 3460 612 106 16 7 100 000 38 900 6920 1220 212 32 8 200 000 77 900 13 900 2450 424 64 9 400 000 156 000 27 700 4900 848 128 10...

Page 25: ...0 000 5 000 2 500 1 300 640 640 320 160 80 40 40 40 20 000 10 000 10 000 10 000 5 000 2 500 1 300 640 320 160 160 80 40 20 10 10 10 2 500 2 500 1 300 640 640 320 160 80 40 40 20 10 5 2 5 2 5 1 3 64 4...

Page 26: ...aulic Filter Division Metamora OH 26 Calibration Calibration is suggested annually and must be performed at the factory Please refer to the Servicing Calibration section on the next page for instructi...

Page 27: ...ion This will allow easy tracking of your IQ 200 2 Ship the IQ 200 to the Service Center specified when you receive the RMA number When shipping the IQ 200 you should Use protective packaging preferab...

Page 28: ...all be free from defects in material or workmanship for a period of 547 days from the date of shipment to Buyer or 3 000 hours of use whichever expires first THIS WARRANTY COMPRISES THE SOLE AND ENTIR...

Page 29: ...Buyer becomes aware of such allegations of infringement and Seller having sole control over the defense of any allegations or actions including all negotiations for settlement or compromise If an item...

Page 30: ...IQ 200 User s Manual Parker Hannifin Corporation Hydraulic Filter Division Metamora OH 30 Notes...

Page 31: ......

Page 32: ...ifin Corporation Hydraulic Filter Division 16810 Fulton County Road 2 Metamora OH 43540 9714 Phone 800 253 1258 Phone 419 644 4311 Fax 419 644 6205 www parker com hydraulicfilter P N 602249 01 04 Prin...

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