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B.89.809 Rev C

© Parker Hannifin, 2015

www.parker.com/hfde

icountBS User Manual

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Summary of Contents for icountBS

Page 1: ...B 89 809 Rev C Parker Hannifin 2015 www parker com hfde icountBS User Manual GB ...

Page 2: ...er side of the product The following laser information can be found on the right hand side printer side of the product NOTE Users are not required to access the laser radiation source and should never do so The internal laser warning label is mounted on the laser module and contains the following information CLASS 1 LASER PRODUCT COMPLIES WITH BS EN60825 1 COMPLIES WITH 21CFR1040 WITH DEVIATIONS P...

Page 3: ...NG AND PREPARATION Page 10 A TOUCH SCREEN INSTRUCTIONS Page 12 B PRODUCT SET UP Page 12 C PRODUCT REGISTRATION Page 12 D HOME SCREEN OVERVIEW Page 13 E CONFIGURATION Page 13 F TO START A TEST Page 15 G DEFAULT TEST PARAMETER Page 15 H NEW TEST SCREEN PERFORM A TEST Page 16 I REVIEW TEST DATA Page 17 J PERFORM ANOTHER TEST Page 18 K BROWSE PREVIOUS TESTS Page 18 L EXPORTING TEST DATA Page 19 M DELE...

Page 4: ...utomated door locking mechanism sample tube cleaning sleeve minimizing contamination cross over competitor shortfall and internal printer Accredited to US Standards and achieving full ISO certification and calibration to the latest ISO Medium Test Dust Standards icountBS represents the most up to date technology in solid particle contamination analysis The icountBS brings to all industry a truly r...

Page 5: ...esult performance to ISO4406 1999 and NAS1638 particle count distributions Design concept allowing for portability complete with DC input and rechargeable battery pack Cost effective and economical alternative solution to external laboratory services 6 fixed channel size analysis Fluid resistant touch type screen panel Sample tube self cleaning sleeve minimizing contamination cross over Internal p...

Page 6: ...c 6μ c 14μ c 21μ c 38μ c 70μ c Analysis Range ISO 7 to 21 NAS 0 to 12 Contamination Standards ACFTD ISO 4406 1987 ISO 4406 1991 NAS 1638 MTD ISO 4406 1999 NAS 1638 Calibration Standard ACFTD Fully traceable to gravimetric first principles MTD Traceable to ISO11171 via ISO11943 Fluid management Maximum single sample 100ml Minimum single sample 10ml Possible Test Configurations User selectable from ...

Page 7: ...n Printer Thermal dot line printing Printer Paper Ø50mm x 57mm length x 25m long Test Certification Calibration Certificate of Conformity Power Supply DC Output 12V 6 60 Amps 80 Watts max AC Input 100 to 240V 1 2Amps 50 60 Hz Battery Power 2 hours recommended to be fully charged every 3 months Battery Stand by Time 1 month then 1 hour of operation Battery fuse 6 3 Amps Anti Surge Air pressure Sour...

Page 8: ...hamber door latch Removable Drip tray Pressure chamber door Touch screen Printer Internal Battery compartment located underneath Product handle 12 Vdc Input USB socket Internal battery fuse Battery On Off Switch down On Waste Oil Outlet Oil Vapour Outlet Shop Air Inlet Emergency Air Dump ...

Page 9: ...e Sampling Unfortunately there are other factors that are beyond the control of Parker Hannifin products consideration of which could result in error limitation These are categorised as THE EFFECT OF SYSTEM CONDITIONS FLUID SAMPLE EXTRACTION SAMPLE HANDLING AND PREPARATION In most instances the adoption of simple controlled procedures will result in reliable trend monitoring The Effect of System C...

Page 10: ... trend monitoring Sampling points Sampling points should enable extraction of a sample without changing the system s condition Fine control needle valves are not desirable as they have a tendency to silt up under some operating conditions causing the distribution of contaminants in the fluid to be changed The sampling port should be protected to maintain cleanliness and thoroughly flushed before c...

Page 11: ...dividual users may establish the possibility to reduce this number of tests dependant upon their requirements and experiences Samples from different parts of a system will give different results Consideration should be given to what monitoring is desired and where samples are to be extracted from for suitable trend monitoring to be performed It is important that whatever practices are adopted by t...

Page 12: ...at the door seal is correctly seated and dust dirt free 6 Ensure the battery switch is ON switch in the DOWN position 7 Connect the supplied power supply to the 240V mains supply and switch on 8 Connect the supplied power supply jack plug to the 12vdc INPUT connection on the rear panel of the icountBS After approximately 25 seconds the icountBS touch screen will activate and perform a 20 seconds s...

Page 13: ...rform a test c Browse Tests displays previously saved tests d Config displays the icountBS System Settings screen E Configuration Config System Information System Info display system information regarding the icountBS Version and Build refers to the installed icountBS software Date Time Home screen Config screen System Info screen Home screen Config screen Date Time screen a b c d ...

Page 14: ...n be shown 1 dd MM yyyy 2 MM dd yyyy or 3 yyyy MM dd d To set the Time Format select the current format Two options will then be shown 1 24 Hour or 2 AM PM e Press Save to save settings Language a b a To set the language as English press the Union Flag b To set the language to Japanese press the Nishoki flag Screen shots shown in this manual are reference only F To start a test 1 Ensure the Produc...

Page 15: ...tBS sample steel dip tube located inside the pressure chamber top surface Ensure the test sample bottle is located centrally on the drip tray and that the icountBS sample tube located inside the chamber does not collide with the sample bottle when the icountBS operates 8 Close the chamber door then re lock using the yellow door latch 9 The icountBS is now ready to be operated via the touch screen ...

Page 16: ...t to the current Test Parameters The Test in Progress screen will appear i Default will reset the icountBS Test Parameters to the factory test parameter defaults j Abort will abort the current test Occasionally the icountBS will require a re boot to recover from the abort test command Simply switch the mains battery supply off wait approximately 5 seconds and then switch back on Note The internal ...

Page 17: ...n if the test has more than one measured sample then press select the and to page through the total and each sample c Select Show Bottle to review test bottle detail return back to the original screen The test data is automatically stored on the icountBS refer to section K for instructions to browse test data The icountBS is limited to 500 stored tests By default the icountBS will warn the user fr...

Page 18: ... on the icountBS b Select highlight the required test c Select the standard to be displayed As Tested is the default value and will display the selected test in the standard it was originally tested in Other standards are available to view tests in a different standard to the original d Press Show to display the sample test bottle details Refer to section I of this manual to review the counts fro ...

Page 19: ...ogram Export multiple tests Ensure that a USB memory pen is connected to the rear of the icountBS c Individually press select the required test files d Press Export xml data file is automatically saved to the USB memory pen Note that a directory named icountBS is created on the root directory of the USB memory pen The exported xml file s are located here Note that xml files must be opened from wit...

Page 20: ...orted xml file s are located here Note that xml files must be opened from with a Excel program M Delete test data Please note that once the test data is deleted this information is unrecoverable from the icountBS a Select highlight the required test s OR press Select All b Press Delete N Browse Options The browser on the icountBS can be reconfigured to the suit the users requirements For example s...

Page 21: ...st dates d This option allows the user to select All test data or test data that has already been Exported and test data that has Not Exported e Select either option if required Interpreting data Solid contaminants in fluid power systems vary in size shape form and quantity The most harmful contaminants are normally between 6 microns and 14 microns The ISO code is the preferred method of reporting...

Page 22: ... particles larger than 6 µm c per 100 milliliter of fluid and the third number for particles larger than 14 µm c per 100 milliliter of fluid ISO contamination numbers Range number Number of particles per 100 ml More than Up to and including Particle size µm Interpolation is acceptable extrapolation is not permissible Number of particles per 100 millilitres greater than indicated size ...

Page 23: ...per 100 ml and more than 2 000 and up to and including 4 000 particles equal to or larger than 6µm c per 100 ml The third part of the code 7 indicates that there are more than 64 and up to and including 130 particles equal to or larger than 14µm c per 100 ml But the 14µm c part of the code could actually be 7 indicating a particle count more than 130 particles per 100 ml ISO4406 particle distribut...

Page 24: ...e µm 5 15 15 25 25 50 50 100 100 Clas ses base d on maxi mum cont amin ation limits parti cles per 100m l 00 125 22 4 1 0 0 250 44 8 2 0 Number of particles per 100 millilitres greater than indicated size Particle size µm Number of particles per millilitre greater than indicated size ...

Page 25: ...3 17 100 000 The above comparisons relate to the particle count data only To confirm to any particular standard reference should be made to the recommended experimental procedure Component cleanliness guidelines Suggested and acceptable contamination levels for various hydraulic systems 1 500 89 16 3 1 2 1 000 178 32 6 1 3 2 000 356 63 11 2 4 4 000 712 126 22 4 5 8 000 1 425 253 45 8 6 16 000 2 85...

Page 26: ...Very important High quality reliable systems General machine requirements Piston pumps proportional valves compensated flow controls 18 14 130 000 8 000 Important General machinery and mobile systems Medium pressure medium capacity Vane pumps spool valves 19 15 250 000 16 000 Average Low pressure heavy industrial systems or applications where long lift is not critical Gear pumps manual and poppet ...

Page 27: ...id Contaminant Code No 18 13 Application Mechanical handling Number of particles per ml greater than indicated size Number of particles per 100 ml greater than indicated size Particle size µm Number of particles per ml greater than indicated size Number of particles per 100 ml greater than indicated size Particle size µm Number of particles per ml greater than indicated size Number of particles pe...

Page 28: ...16 11 Application Injection moulding Metalworking Unused commercial grade oil Troubleshoot guide Number of particles per 100 ml greater than indicated size Number of particles per ml greater than indicated size Number of particles per 100 ml greater than indicated size Particle size µm ...

Page 29: ...B 89 809 Rev C 29 Parker Hannifin 2015 www parker com hfde NOTE Do not connect IBS directly to the PC ...

Page 30: ...B 89 809 Rev C 30 Parker Hannifin 2015 www parker com hfde ...

Page 31: ...B 89 809 Rev C 31 Parker Hannifin 2015 www parker com hfde ...

Page 32: ...B 89 809 Rev C 32 Parker Hannifin 2015 www parker com hfde ...

Page 33: ...Future Option Transportation Case Power Supply Region IBS 1 2 0 0 0 1 0 0 IBS 1 2 0 0 0 1 0 1 IBS 1 2 0 0 0 1 0 2 Product Accessories Part Number Accessories Part Number 250ml Sample Bottle Kit Pair ACC6NW001 Sample Bottle Pack 50 x B89911 ACC6NW002 Vapour Waste Bottle ACC6NW003 Printer Paper Reel x1 ACC6NW005 UK Power Supply ACC6NW006 USA Power Supply ACC6NW007 European Power Supply ACC6NW008 Tra...

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