background image

Parker Hannifin Corporation  

Industrial Gas Filtration and Generation Division  
Haverhill, MA 

•  1-800-343-4048

 

Parker Zero Air Generators 

Models HPZA-3500, HPZA-7000, HPZA-18000, HPZA-30000

 

 

Bulletin TI-HPZA-3500H

 

 

     

Troubleshooting 

 

All troubleshooting and service activities should be performed by suitable personnel using 
reasonable care.

 

 
 

 

Symptom 

Course of Action

 

 

No Flow From Generator 

Check drains on prefilters

 

-

 

Remove drain tubing and hold finger over drain opening to allow pressure to build within housing.

 

-

 

Close (customer installed) inlet air valve and depressurize generator.  Re-open valve.

 

-

 

Remove bowl from filter and rinse with warm water.

 

-

 

Replace automatic drain, P/N 21552.

 

Unplug generator, remove cover, and check for internal leaks.

 

 

Low Pressure At Outlet 

Check inlet pressure.  Pressure drop up to 4 psid (0.3 bar) is normal.  Minimum inlet pressure is 40 psig (2.8 barg).

 

Check flow demand and 

“Overflow”

 LED.  Flow demands in excess of capacity may cause high pressure 

drop through generator.

 

Check generator for leaks.

 

 

 

“Overflow” LED illuminated/

 

Yellow THC LEDs illuminated

 

Check downstream flow demand. 

If flow capacity of generator is exceeded, “Overflow” LED and yellow “THC” LEDs

 

will illuminate.  An excessive pressure drop (greater than 4 psig/0.3 bar) may accompany an overflow situation.

 

If demand exceeds capacity, install a flow controller downstream from the generator.

 

 

 

No Power 

Check power switch to ensure generator is turned on.

 

Check that the generator cord is firmly connected to the wall receptacle and the power receptacle on the unit. 

Check the generator fuses

 

-

 

Unplug generator cord from wall and generator receptacle.

 

-

 

Using a small screwdriver, open the fuse drawer and check the fuses.

 

-

 

Change fuse if necessary

 

      

Warning: for continued protection against risk of fire, replace only with fuse of specified rating.

 

Check that voltage selector reading matches local electrical supply.

 

 

“Check

 

System”

 LED Illuminated 

Turn generator off and check all electrical connections inside.  Re-start generator.

 

(solid)

 

 

“Check

 

System”

 LED blinking 

Replace hydrocarbon removal module.  Call local representative to order replacement module and request Return

 

frequently 

Authorization for spent module.

 

 

 

If you have followed the above procedures and are still having trouble, please call Technical Support at 1-800-343-4048 or 
email at 

[email protected].

 (For other locations, please contact your local representative. Please have the se rial 

number available.

 

 

Summary of Contents for HPZA-3500

Page 1: ...e 1 are completely engineered systems which replace the use of inconvenient high pressure gas cylinders as a source of hydrocarbon free air The HPZA 30000 generators purify on site compressed air to a...

Page 2: ...rs are equipped with float drains which automatically open to empty any liquids from inside the filter housing The drains are connected to 1 4 O D plastic tubing which discharges to atmosphere onthe r...

Page 3: ...re taken into consideration Approximately 6 of space should be allowed along the top and sides of the generator to ensure proper ventilation Compressed Air The Parker Zero Air Generator requires a sou...

Page 4: ...ion only Piping Components The inlet and outlet ports for the Parker Zero Air Generator are 1 4 NPT female and located on right side of the unit Inlet tubing and fittings should be clean and rated for...

Page 5: ...stream from the generator Exposure of the generator to halogenated hydrocarbons will damage the catalyst module and void the warranty For additional information request the Analytical Gas Supplies cat...

Page 6: ...carbon content of less than 0 05 ppm Models HPZA 3500 HPZA 7000 and HPZA 18000 a flow control device must be installed downstream from the generator to prevent downstream demand in excess of the gener...

Page 7: ...Replace the GS membrane cartridge GS 050 05 95 and re assemble The time required to service all three stages of filtration integral to the Parker Zero Air Generator is approximately 15 minutes To prev...

Page 8: ...tor may burn out The fuses are located in the power receptacle on the left hand side of the generator Before servicing the fuses turn the generator off and disconnect the power cord from both the powe...

Page 9: ...generator is exceeded Overflow LED and yellow THC LEDs will illuminate An excessive pressure drop greater than 4 psig 0 3 bar may accompany an overflow situation If demand exceeds capacity install a f...

Page 10: ...arg 40 psig 125 psig 2 8 barg 8 6 barg 40 psig 125 psig 2 8 barg 8 6 barg Min Max ambient temperature 60 F 16 C 100 F 38 C 60 F 16 C 100 F 38 C 60 F 16 C 100 F 38 C 60 F 16 C 100 F 38 C Max relative h...

Page 11: ...calling for assistance WARRANTY NORTH AMERICA ONLY FOR INFORMATION CONTACT YOUR LOCAL REPRESENTATIVE Parker Hannifin guarantees to the original purchaser of this product that if the product fails or i...

Page 12: ...800 343 4048 Symbol Parker Hannifin Corporation Industrial Gas Filtration and Generation Division 242 Neck Road Haverhill MA 01835 www parker com labgas Description Caution Refer to accompanying docum...

Reviews: