Parker HLR Series Mounting Instructions Download

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HLR Mounting Instruction

Electromechanical Automation

We reserve the right to make technical changes.

04.04.19 14:29

192-510201N1 HLR 2019-04

The data correspond to the current status at the time of printing.

HLR Mounting instructions

Operating Manual - Installation, Commissioning, Maintenance

and Repair

192-510201N1 HLR

Mounting

instructions

2019-04

DOC-0013-02

Summary of Contents for HLR Series

Page 1: ...ake technical changes 04 04 19 14 29 192 510201N1 HLR 2019 04 The data correspond to the current status at the time of printing HLR Mounting instructions Operating Manual Installation Commissioning Ma...

Page 2: ...Kees Veraart Chairman of the board Hansgeorg Greuner Italy Parker Hannifin Manufacturing Srl Electromechanical Drives Division EME Via C Gounod 1 20092 Cinisello Balsamo Milano Italy Phone 39 0 2 3610...

Page 3: ...a 16 2 2 Dimensions 17 3 Mounting 20 3 1 General installation instructions 20 3 2 Installation of a single axis 21 3 3 Mounting Method of a double axis 22 3 3 1 Alignment of a double axis 22 3 3 2 Ins...

Page 4: ...othed belt 45 5 5 1 Checking and setting toothed belt tension 45 5 5 2 Exchanging the toothed belt 47 5 6 Replace carriage lid 49 5 7 Check steel strip deflectors and steel strip sliding rods 50 5 8 E...

Page 5: ...Packaging storage transport 10 Terms of guarantee warranty 11 Conditions of utilization 12 1 1 Device assignment This manual applies for the following devices Linear actuators with the designation HL...

Page 6: ...Introduction HLR Mounting Instruction 6 192 510201N1 HLR 2019 04 1 3 Mounting explanation...

Page 7: ...ions must be adhered to General functioning consists in converting a rotational movement in a linear movement without slip within the product related load limits Can be found here see page 16 and in t...

Page 8: ...not avoided using appropriate safety measures could result in serious or minor injury Indicates a potentially hazardous situation which if not avoided using appropriate safety measures may result in m...

Page 9: ...rsonnel Any work step that has a negative effect on the operating safety of the linear motor module must be omitted Operating and supervisory personnel are required to check the linear actuator or mac...

Page 10: ...stored evenly and without any mechanical load The stated storage temperature must be adhered to For a storage period longer than 1 year the linear module must be relubricated before commissioning Disp...

Page 11: ...KG shall not be held liable regardless of any legal basis except for cases of intent or gross negligence injuries to life body or health or defects of malicious nondisclosure or whose absence was expr...

Page 12: ...mit switches were already mounted at our premises they must be adapted according to suitable values before operation Velocity Acceleration Loads Process forces Environmental conditions e g temperature...

Page 13: ...Parker EME Conditions of utilization 192 510201N1 HLR 2019 04 13 In this chapter you can read about 13 Technical data 16 Dimensions 17 2 Device description...

Page 14: ...Device description HLR Mounting Instruction 14 192 510201N1 HLR 2019 04...

Page 15: ...Parker EME Conditions of utilization 192 510201N1 HLR 2019 04 15...

Page 16: ...Device description HLR Mounting Instruction 16 192 510201N1 HLR 2019 04 2 1 Technical data...

Page 17: ...Parker EME Dimensions 192 510201N1 HLR 2019 04 17 2 2 Dimensions...

Page 18: ...Device description HLR Mounting Instruction 18 192 510201N1 HLR 2019 04...

Page 19: ...Parker EME Dimensions 192 510201N1 HLR 2019 04 19...

Page 20: ...or is mounted vertically For this purpose push the carriage slowly by hand to the later lower position against the internal end stop even before the vertical position is reached Depending on the opera...

Page 21: ...the axis see HLR catalogue Connection options for mounting Figure 1 installation options To fasten the linear axis to the substructure device one groove is provided on each side of the support profil...

Page 22: ...8 Tightening torque Nm 5 0 Table 1 tightening torques toe clamps The required tightening torque can vary depending on application conditions substructure devices and tightening and screwing procedures...

Page 23: ...n the screws of the first fastening point of the second linear actuator Figure 2 Pos 3 with the respective tightening torque please refer to Table 1 For the parallel alignment of the double axes set t...

Page 24: ...ving parts may cause severe injuries Protect work area of connection shaft against accidental grapping Technical Data of connection shaft Connections shaft can compensate axial radial and angular devi...

Page 25: ...Figure 5 detailled view A Adjust clamp collar please refer to Figure 4 Pos 2 and pulley Manually push carriage so that the clamping screw please refer to Figure 4 Pos 3 is accessible through the fron...

Page 26: ...into the carriage can be used to align the load Position of mounting threads and centering sleeves and depth see dimensions see page 17 All loads mounted to the carriage must be securely safed against...

Page 27: ...llar please refer to Figure 5 Pos 2 incl clamping screw please refer to Figure 5 Pos 3 onto the pulley The clamping surface between pulley and clamp collar must be free of oil and grease Clamp collar...

Page 28: ...2 M4 x 16 A2 70 8 8 M5 x 14 A2 70 8 8 Tightening torque Nm 2 1 4 0 Table 5 Tightening torques and screws for drive assembly 3 6 Assembly of Z axes In the following subchapters the assembly of predefin...

Page 29: ...re 6 Pos 1 on the carriage Position screws only slightly Adjust the desired excess of the bracket plate to the linear axis and crosswise tighten the screws see Figure 6 Pos 1 to the respective tighten...

Page 30: ...se the full stroke of the Z axis Consider the height of the HLR axis HLR070 HLR080 Tightening torque bracket plate please refer to Figure 6 Pos 1 Screw type ISO 47621 M5x25 A2 70 Tightening torque Nm...

Page 31: ...are to be aligned and fastened parallel to each other according to the assembly instructions see chapter mounting a double axis see page 22 Make sure the required axis distance for the cross beam is m...

Page 32: ...igger plate and fix the entire unit with the screws supplied Secure the Z axis motor gear against tilting or lowering during the assembly process Position the carriages of the double axis side by side...

Page 33: ...nstructions Pre assembly of mounting bracket Press the cylinder pins see Figure 8 Pos 2 supplied into the lower mounting plate see Figure 8 Pos 1 Use a one hand lever press or a comparable suitable pr...

Page 34: ...acturer when commissioning the sensors Sensor mounting Remove the groove cover strips Figure 9 Pos 1 from the sensor groove only for HLR080 of the support profile Insert the sensor into the sensor gro...

Page 35: ...ME Assembly of accessories 192 510201N1 HLR 2019 04 35 Figure 9 Position of permanent magnets in the support profile HLR070 Sensor and toe clamps cannot be mounted at the same position at the support...

Page 36: ...late Figure 10 Pos 2 on the external end stop Figure 10 Pos 1 and screw it to the buffers Figure 10 Pos 3 Insert the slot nuts Figure 10 Pos 4 into the clamping profiles of the HLR linear axis two in...

Page 37: ...em corresponds to your system To do this move the carriage in one direction by a defined distance If the carriage does not move in the desired direction the motor direction of rotation is incorrectly...

Page 38: ...nverted into heat by the resulting power loss The power dissipation is primarily influenced by the operating data duty cycle and feed rate If one of the operating data listed below is exceeded the ten...

Page 39: ...tes Before carrying out any installation work make sure that the carriage cannot move Therefore de energize the respective drive or the complete system In vertical applications the carriages of the li...

Page 40: ...Lip seal of carriage lid Visual inspection for dirt and wear Celan when heavily soiled Replace if worn Description see page 49 Steel strip cover Visual inspection for damage and wear Clean when soild...

Page 41: ...nce a year even if the lubrication interval has not been reached Grease gun To relubricate the guiding system use a grease gun suitable for the grease nipples We recommend a one hand lubrication press...

Page 42: ...osition the carriage at any point Repeat the following process twice Fill each grease nozzle only on one side of the carriage with the required amount of lubricant by slowly actuating the grease gun s...

Page 43: ...embly procedure Figure 13 Disassembly of steel strip cover Deflection station and carriage lid must be accessible for the following steps Dismantle parts and loads if necessary Position the carriage i...

Page 44: ...htening torque see Table 13 Clean the lip seal before assembling the old lid Take care that the carriage lid is aligned exactly to the carriage profile lip seal parallel to the steel strip cover If th...

Page 45: ...sequence Figure 14 Check and adjust toothed belt tension After dismantelling the carriage lid the frontal stop surface of the carriage is sharp edged If handled carelessly during maintenance you migh...

Page 46: ...e free measured belt length matches the value in the gauge Tip Mark the position of the carriage on the profile and always move it to this position for the measurement Then measure the toothed belt te...

Page 47: ...mantle and put aside the drive from the Linear actuator see page 27 After dismantelling the carriage lid the frontal stop surface of the carriage is sharp edged If handled carelessly during maintenanc...

Page 48: ...g direction Pull the toothed belt out of the opposite deflection station and place both ends of the toothed belt on the carriage Insert one toothed belt end into the toothed belt tensioning element Fi...

Page 49: ...unctional parts of the linear axis have not been damaged guide carriage toothed belt deflection stations In this case the complete axis must be exchanged Exchange process of carriage lid To exchange t...

Page 50: ...flection the lateral residual web thickness falls below the value T01 or the wear at the sliding surface exceeds the value T02 At the steel strip sliding rod the thickness of the sliding rod falls bel...

Page 51: ...p seal Piece 0231 023 0241 023 Steel strip deflection Piece 0231 038 0241 038 Steel strip sliding rods 350 mm Piece 0231 039 01 Table 16 Wear parts Min Order amount 2 pieces 5 9 2 Spareparts Order uni...

Page 52: ...returned for repair Parker Hannifin see page 1 The repair must be made by trained Parker personnel User conversions and changes are not Permitted The linear actuator must not be changed in its design...

Page 53: ...I Identifying Residual Dangers and Hazardous Areas 8 Installation dismantelling of the drive 27 Installation of a single axis 21 Installation of connection shaft 24 Introduction 5 L Lubrication of the...

Page 54: ...Index HLR Mounting Instruction 54 192 510201N1 HLR 2019 04...

Page 55: ...Parker EME Spare and Wear Parts 192 510201N1 HLR 2019 04 55...

Page 56: ...Index HLR Mounting Instruction 56 192 510201N1 HLR 2019 04...

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