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18-06-08 PVD3668_GB_GVM_June_2018

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Summary of Contents for GVM Series

Page 1: ...1 18 06 08 PVD3668_GB_GVM_June_2018 Global Vehicle Motors GVM Series Technical Manual PVD 3668_GB...

Page 2: ...2 18 06 08 PVD3668_GB_GVM_June_2018...

Page 3: ...ficiency Maps without Flux Weakening 27 3 2 2 Time constants of the motor 37 3 3 DIMENSION DRAWINGS 39 3 3 1 GVM142 outline drawings 39 3 3 2 GVM210 outline drawings 42 3 4 MOTOR MOUNTING 48 3 4 1 Mot...

Page 4: ...4 1 1 Equipment delivery 76 4 1 2 Handling 76 4 1 3 Storage 77 4 2 INSTALLATION 77 4 2 1 Mounting 77 4 2 2 Preparation 78 4 2 3 Mechanical assembly 78 4 3 ELECTRICAL CONNECTION 79 4 3 1 Cable connecti...

Page 5: ...installation procedures safety instructions or any other issue tackled in this manual please contact PARKER directly PARKER s responsibility is limited to its GVM Motors and does not encompass the wh...

Page 6: ...eters must not be used on this product Even after the electrical system is de energized voltages may be present several minutes see inverter technical manual until the power capacitors have had time t...

Page 7: ...e machine moving dangerously Moving parts must be screened off to prevent operators coming into contact with them or to protect the people against a shaft failure The working procedure must allow the...

Page 8: ...and allows a silent operation These motors can also be used in a Natural Convection mode if required with corresponding performances As there is no current in the rotor the losses in the rotor are ver...

Page 9: ...2g rms 3 x 8h JDQ53 3 Operational Shock 25g 11ms 3 x 6 with 2 directions per axis Thermal protection 1 PTC probes and 1 KTY84 130 sensor or equivalent Operating temperature liquid cooled 40 C 120 C wi...

Page 10: ...age applications 0 No feedback sensor kit version Thermal switch A PTC Thermal sensor B KTY84 130 thermistor or equivalent Interface TA Traction mount shaft 24 teeth TB Traction mount shaft 27 teeth f...

Page 11: ...sometimes called equivalent torque This calculation does not take into account the thermal time constant It can be used only if the overload time is much shorter than the copper thermal time constant...

Page 12: ...the rms torque Mrms rms speed is calculated with the same formula as that used for the rms torque The mean speed cannot be used in general mean speed is equal to zero Only use the rms speed Furthermor...

Page 13: ...al documentation to select the appropriate inverter regarding maximum voltage and current Max back emf of the motor must be lower than the max voltage from the motor supported by the inverter Please r...

Page 14: ...any further information and to choose functions to program the drive 3 1 6 Peak current limitations It is possible to use the GVM motors with a current higher than the permanent current In But to avoi...

Page 15: ...ycle Irms Thermal equivalent current Irms Ip tp tc Tcp Thermal time constanst of the copper ln 1 1 Ip In Min ln 1 2 Irms In 1 Ip In 0 2 2 Example Motor series GVM210 400 DPW Tcp 39 s Irms In 0 8 Ip In...

Page 16: ...16 18 06 08 PVD3668_GB_GVM_June_2018 Consult us for more demanding applications...

Page 17: ...different intrinsic values of the next tables 0 20 40 60 80 100 120 140 160 180 0 1000 2000 3000 4000 5000 6000 7000 8000 Speed in rpm Torque in N m Couple en N m Torque N m Mmax Mo Nmax ConstantPower...

Page 18: ...s the motor cables at right angle to minimize noise coupling Following instructions are given as general rules to respect for standard architecture all other connections like I O throttles must respec...

Page 19: ...DPN 36 14 8 3 57 101 2300 85 11 4 742 6 2700 93 3 GVM142 100 GPN 48 11 8 3 58 73 6 2900 85 14 2 671 9 3100 92 5 GVM142 100 YPN 72 15 5 3 49 46 3 2150 85 10 2 328 1 1350 91 5 GVM142 100 YPN 80 14 4 3 6...

Page 20: ...350 48 7 71 3 15 63 8 3900 40 7 12 1 349 9 3900 91 9 GVM142 075 YPN MCD 08 0250 72 12 3 46 47 1 2750 54 10 1 250 0 2750 93 5 GVM142 100 BPN MCD 02 0350 24 18 2 82 131 1500 46 1 5 8 349 9 1500 91 8 GVM...

Page 21: ...6 GVM142 100 MPW 96 38 8 17 1 183 4200 85 23 2 523 0 6300 1 82 93 2 GVM142 100 MPW 120 38 2 20 8 180 5200 85 28 6 523 0 7800 2 01 93 6 GVM210 Three phased Liquid cooled at 65 C GVM210 050 DPW 24 38 7...

Page 22: ...48 29 7 44 185 2450 58 5 10 9 449 9 2450 1 23 90 5 GVM142 075 MPW MCF 08 0550 72 28 6 11 4 183 3800 62 17 9 492 3 3800 1 4 92 5 GVM142 100 MPW MCF 08 0650 72 39 5 11 6 188 2800 85 17 8 509 0 2800 1 6...

Page 23: ...65 3 8000 1 51 95 3 GVM210 050 VQW 400 36 8 22 1 55 5740 82 34 4 137 6 8000 1 56 95 2 GVM210 050 VQW 480 36 26 2 54 1 6940 82 41 4 137 5 8000 1 85 95 1 GVM210 050 FRW 640 36 26 40 6890 82 40 9 101 7 8...

Page 24: ...24 00 480 28 6 8 88 19 2960 35 6 9 9 24 0 6160 1 3 91 5 GVM142 075 RRW MD 4A 80 024 00 640 28 5 11 9 19 4000 35 6 13 4 24 0 6160 1 4 92 6 GVM142 075 HRW MD 4A 80 053 00 320 29 8 14 26 8 2680 50 7 10 7...

Page 25: ...300 0 8000 3 9 96 2 GVM210 200 DQW MD 4B 40 300 00 320 180 37 3 120 1980 331 51 2 250 0 3310 3 4 95 GVM210 200 DQW MD 4B 40 300 00 400 180 47 3 120 2500 331 64 7 250 0 3310 3 6 95 5 GVM210 200 FQW MD...

Page 26: ...ZPW 84 5 224 3600 176 0 235 0 183 352 315 7160 GVM210 200 QPW 122 213 5500 248 0 235 0 272 352 468 8000 GVM210 400 JPW 150 448 3200 308 0 475 0 326 710 561 6300 GVM210 400 LPW 142 450 3000 292 0 475 0...

Page 27: ...he efficiency curves are typical values They may vary from one motor to an other Caution The efficiency curves are given for an optimal motor control no voltage saturation and optimal phase between cu...

Page 28: ...28 18 06 08 PVD3668_GB_GVM_June_2018 GVM142 050 in Motor operation mode GVM142 050 in Generator operation mode...

Page 29: ...29 18 06 08 PVD3668_GB_GVM_June_2018 GVM142 075 in Motor operation mode GVM142 075 in Generator operation mode...

Page 30: ...30 18 06 08 PVD3668_GB_GVM_June_2018 GVM142 100 in Motor operation mode GVM142 100 in Generator operation mode...

Page 31: ...31 18 06 08 PVD3668_GB_GVM_June_2018 GVM210 050 in Motor operation mode GVM210 050 in Generator operation mode GVM210 100 in Motor operation mode...

Page 32: ...32 18 06 08 PVD3668_GB_GVM_June_2018 GVM210 100 in Generator operation mode GVM210 150 in Motor operation mode...

Page 33: ...33 18 06 08 PVD3668_GB_GVM_June_2018 GVM210 150 in Generator operation mode...

Page 34: ...34 18 06 08 PVD3668_GB_GVM_June_2018 GVM210 200 in Motor operation mode GVM210 200 in Generator operation mode...

Page 35: ...35 18 06 08 PVD3668_GB_GVM_June_2018 GVM210 300 in Motor operation mode GVM210 300 in Generator operation mode...

Page 36: ...36 18 06 08 PVD3668_GB_GVM_June_2018 GVM210 400 in Motor operation mode GVM210 400 in Generator operation mode...

Page 37: ..._ _ _ ph ph ph ph ph ph n ph n ph mech Ke Ke J R Ke Kt J R 2 _ _ 5 0 ph ph ph ph mech Ke J R With following values obtained from the motor data sheet Rph_ph resistance of the motor phase to phase at...

Page 38: ...copper copper ambient copper therm Cth Rth _ 389 K kg J Kg copper K J copper Mass Cth With Rthcopper_anbient thermal resistance between copper and ambient K W Cthcopper thermal capacity of the copper...

Page 39: ...39 18 06 08 PVD3668_GB_GVM_June_2018 3 3 Dimension drawings 3 3 1 GVM142 outline drawings...

Page 40: ...40 18 06 08 PVD3668_GB_GVM_June_2018...

Page 41: ...41 18 06 08 PVD3668_GB_GVM_June_2018...

Page 42: ...42 18 06 08 PVD3668_GB_GVM_June_2018 3 3 2 GVM210 outline drawings...

Page 43: ...43 18 06 08 PVD3668_GB_GVM_June_2018...

Page 44: ...44 18 06 08 PVD3668_GB_GVM_June_2018...

Page 45: ...45 18 06 08 PVD3668_GB_GVM_June_2018...

Page 46: ...46 18 06 08 PVD3668_GB_GVM_June_2018...

Page 47: ...47 18 06 08 PVD3668_GB_GVM_June_2018...

Page 48: ...ues please see the board on page 61 Traction mounting EHP mounting GVM motors have been designed for an horizontal mounting see 4 2 Considering the above schematics GVM motors have to be supported on...

Page 49: ...oned in order to avoid vibrations due to resonances 3 4 4 Pulley belt Warning The GVM motors are not designed to operate with pulley belt systems By limiting the speed and or using specific bearing as...

Page 50: ...1200 90 6000 1320 140 4000 1500 230 2000 1900 410 10500 1075 55 8000 1175 100 6000 1300 150 4000 1475 240 2000 1850 430 GVM142 100 GVM142 75 GVM142 50 Lenght rpm Max radial Load Pump N Max axial load...

Page 51: ...0 3000 1020 450 1200 450 1500 1400 600 1650 600 8000 300 120 400 120 6000 475 200 620 200 5000 600 250 785 250 3000 970 450 1270 450 1500 1320 600 1700 750 8000 300 150 400 150 6000 460 250 640 250 50...

Page 52: ...00 Without load 18600 h Without load 18600 h Without load 19000 h Without load 19000 h 5500 0 0 0 0 3000 1100 220 1400 220 1500 1500 550 1850 550 8000 Without load 18200 h Without load 18200 h Without...

Page 53: ...53 18 06 08 PVD3668_GB_GVM_June_2018...

Page 54: ...3000 1500 8000 350 310 500 310 6000 520 400 720 400 5000 630 450 900 450 3000 990 640 1400 640 1500 1310 970 1850 670 8000 340 270 480 270 6000 500 360 700 360 5000 600 410 850 410 3000 950 600 1350 6...

Page 55: ...55 18 06 08 PVD3668_GB_GVM_June_2018...

Page 56: ...let temperature and the water flow have to be monitored to avoid any damage Caution When motor is no more running the cooling system has to be stopped 10 minutes after the motor shut down Danger If th...

Page 57: ...demonstrated their ability to prevent corrosion in a closed cooling circuit For example Glysantin G48 recommendations are Water hardness 0 to 20 dH 0 3 6 mmol l Chloride content max 100ppm Sulphate c...

Page 58: ...ssipatio Power rate Flow 60 _ _ With Flow rate l min Power_dissipation W Gradient inlet outlet C Cp thermal specific capacity of the water as coolant J kg K Cp depends on the glycol concentration plea...

Page 59: ...59 18 06 08 PVD3668_GB_GVM_June_2018 3 6 4 GVM Internal Pressure Drop These values do not take into account the customer cooling connection With Water Glycol 50 input at 65 C...

Page 60: ...60 18 06 08 PVD3668_GB_GVM_June_2018 With Oil with a 46 cSt viscosity 40 C input at 65 C...

Page 61: ...ower to evacuate by the chiller kW Pn Motor rated power kW Motor efficiency at rated power Refer to the respective torque motor data sheet for nominal power efficiency and water flow Chiller pump must...

Page 62: ...tion shows typical liquid cooling diagram Any other cooling circuit system is fully under customer responsibility Chiller or Exchanger Pump GVM motor Recommendations Check liquid flow at this point Ch...

Page 63: ...63 18 06 08 PVD3668_GB_GVM_June_2018 To other s device s Chiller or Exchanger Pump GVM motor No Parallel Circuit without flow control Pump GVM motors No Serial Circuit...

Page 64: ...ittings we advise to use the following Push Lok Fittings GVM142 30682 4 4 SM GVM210 36882 8 8 SM Push Lok Hose With water glycol or oil up to 85 C GVM142 801 4 XXX RL GVM210 801 8 XXX RL Where XXX sta...

Page 65: ...oad please refer to 3 1 7 Peak current limitations 3 7 1 Alarm tripping with PTC thermistors The thermal probes PTC thermistors fitted in the servomotor winding trip the electronic system between 150...

Page 66: ...cording to an approximately linear characteristic The required temperature limits for alarm and tripping can be set in the drive The graph below shows the typical characteristics of the resistance vs...

Page 67: ...00 300 400 500 600 700 800 900 1000 0 20 40 60 80 100 120 140 160 180 0 30 60 90 120 150 180 210 PTC value Ohm Temperature C Time s Example for a step of current on GVM210 Average winding T C KTY84 or...

Page 68: ...o the cable technical documentation to choose wire sizes Some drives have cable limitations or recommendations please refer to the drive technical documentation for any further information Cable selec...

Page 69: ...12 6 53 3 31 14 4 10 2 08 16 2 58 1 31 18 1 62 0 82 20 1 03 0 52 22 0 63 0 32 24 0 39 0 20 26 0 26 0 13 3 8 2 Motor cable length For motors windings which present low inductance values or low resistan...

Page 70: ...imum bending radius is 4 times the cable diameter for the CBM250 40 mm for the CBM500 60 mm Please note that you can use the same type of cables between the drive and the battery modifying the termina...

Page 71: ...71 18 06 08 PVD3668_GB_GVM_June_2018 3 8 3 1 Motor connection For Parker High Power cables please follow the next 5 steps Please use M6 x 10 to fix the terminals tightening torque see p61...

Page 72: ...PVD3668_GB_GVM_June_2018 For the specific case of High Voltage Low Power drives Parker can supply 4 meter length Power cable which part number is HVLP D M CABLE To connect the motor please follow the...

Page 73: ...ged neither removed to insure insulation and safety protection 3 8 3 2 Vehicle chassis ground connection Use one of the fitting holes for vehicle chassis connection as on the picture below In every co...

Page 74: ...5 Output impedance primary in short circuit whatever the position of the rotor Typical 100 240j Typical 95 180j Dielectric rigidity 50 60 Hz 500 V 1 min Insulation resistance 100M Rotor inertia 30 g c...

Page 75: ...Cos C PTC Therm Disconnect D PTC Therm Disconnect G KTY Winding Therm H KTY Winding Therm L M N P R S T U V Not Connected In this case Parker can provide Encoder Sensor cables to be placed between th...

Page 76: ...ary accessories for user are present in the packaging Warning In case of damaged material during the transport the recipient must immediately make representations to the carrier through a registered m...

Page 77: ...ance Before tightening the motor s fittings the foundation surface must be cleaned and checked in order to detect any excessive height difference between the fitting locations In any case we recommend...

Page 78: ...l assembly The operational life of motor bearings largely depends on the care and attention given to this operation Carefully check the alignment of the motor shaft with the driven machine to avoid vi...

Page 79: ...regulations Warning The GVM motor must be grounded by connecting to an unpainted section of the motor Warning Do not open the terminal box under voltage or when the motor is rotating Danger After 15 d...

Page 80: ...the Encoder cable under voltage high risk of damage and sensor destruction Warning Always wear an antistatic wrist strap during encoder handling Warning Do not touch encoder contacts risk of damage d...

Page 81: ...nd operate in accordance with established practices and standards Please contact PARKER for technical assistance Operation Periodicity Section number Cooling water quality inspection Every year 3 6 Ch...

Page 82: ...easured under 500VDC max is 50 M Between phase wire and housing Between thermal protector and housing Between resolver winding and housing You find that the motor speed is drifting Adjust the inverter...

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