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18

DME012-RX - DME080-RX

6.

Troubleshooting guide

In the unlikely event that a problem occurs on the equipment, this troubleshooting guide can be used to identify the probable cause and
remedy. 

Warning

Troubleshooting should only be attempted by competent personnel. All major repair, and calibration work should
be undertaken by a domnick hunter trained, qualified and approved engineer.

Problem

Indication

Probable Cause

Remedy

Poor dewpoint

Crystals go clear in the outlet
sight glass (DME040 - 080-RX
Models only)

Entrained Water

Excessive air flow demand

Inlet pressure too low

Excessive inlet air 
temperature

Insufficient purge air flow

Exhaust silencers blocked

Contaminated desiccant

Check pre-filtration drains.

Check actual flow against rated flow of
dryer
Check for recent additions to air system

Check against technical specification

Check against technical specification

Factory set for 6 bar g (87 psig) system
pressure.

domnick hunter

trained personnel to

adjust

Change by 

domnick hunter

trained 

personnel

Eliminate source of contamination.
Desiccant change by 

domnick hunter

trained personnel

Electrical fault

Flashing Yellow LED

Hardware fault

Contact 

domnick hunter

customer 

services

High differential pressure

Pressure gauges

Excessive outlet flow

Check and regulate air demand

Failure to purge

No depressurisation and poor
dewpoint

Purge valve blocked or shut.
Exhaust silencers blocked.

domnick hunter

trained personnel to 

adjust.
Change by 

domnick hunter

trained 

personnel

Outlet air flow stops

Downstream pressure drops.
Yellow LED “OFF”

Electrical fault.
Blown fuse in plug.

domnick hunter

trained personnel to 

adjust.
Change by 

domnick hunter

trained 

personnel

Constant depressurisation

Erratic air flow from exhaust

Damaged valve.

Change by 

domnick hunter 

trained 

personnel

Summary of Contents for DME012-RX

Page 1: ...Medical Air Dryer DME012 RX DME080 RX Original Language User Guide aerospace climate control electromechanical filtration fluid gas handling hydraulics pneumatics process control sealing shielding EN...

Page 2: ......

Page 3: ...llation Commissioning 11 3 1 Locating the equipment 11 3 2 Mechanical Installation 12 3 3 Electrical Installation 12 3 3 1 Mains supply 12 3 3 2 Hygrometer relay 13 4 Operating the equipment 14 4 1 Ov...

Page 4: ...e Most accidents that occur during the operation and maintenance of machinery are the result of failure to observe basic safety rules and proce dures Accidents can be avoided by recognising that any m...

Page 5: ...f not performed correctly may lead to damage to this equipment Highlights actions or procedures which if not performed correctly could lead to electric shock Wear ear protection When disposing of old...

Page 6: ...process is known as Pressure Swing Adsorption PSA Pressure Swing Adsorption PSA A small percentage of dried air is taken from the dryer output flow and is used to regenerate the saturated chamber by e...

Page 7: ...psi 0 1MPa below nominal compressor output pressure The purge air flow is factory set for 6 bar g 87 psi g minimum system pressure Should the minimum supply pressure be lower than this figure the purg...

Page 8: ...32 70 DME015 RX 1003 39 5 302 11 9 284 11 2 960 37 8 352 13 86 37 81 DME020 RX 1168 46 0 302 11 9 284 11 2 1125 44 29 352 13 86 42 92 DME025 RX 1333 52 5 302 11 9 284 11 2 1290 50 79 352 13 86 47 103...

Page 9: ...Remove the equipment from its packaging using the illustrations shown below for guidance and check that it has not been damaged in transit Description Qty DME RX Dryer 1 Dryer Test Certificate 1 If a...

Page 10: ...LY HYGROMETER DEWPOINT RELAY 110VAC POWER SUPPLY HYGROMETER DEWPOINT RELAY DME012 RX DME040 RX DME050 RX DME080 RX A A B B ECO ECO A A B B ECO ECO 3 4 3 4 3 6 4 1 2 1 2 5 5 1 Mains Supply Cable 2 Hygr...

Page 11: ...uitable location for the equipment taking into consideration the minimum space requirements for maintenance and lifting equipment as shown in the diagram below When considering the final location of t...

Page 12: ...rated to at least the maximum operating pressure of the equipment It is recommended that the system be protected with suitably rated pressure relief valves A by pass line may be installed into the sy...

Page 13: ...is supplied with a 3 core non detachable hygrometer relay cable as identified below Warning The mains supply cable and hygrometer relay cables are clearly identified at the cable gland Ensure that the...

Page 14: ...tem pressure slowly open the outlet isolation valve If a bypass line has been fitted close the bypass valve 7 Verify that the column pressure gauges are cycling between zero and full system pressure e...

Page 15: ...ended Service Interval Component Operation Daily Weekly 3 Months 6 Months 12 Months 24 Months 30 Months Dryer Check POWER ON indicator is illuminated Dryer Check STATUS FAULT indicators located on the...

Page 16: ...006 1 Kit Valve Overhaul DME050 RX DME080 RX 608330007 1 E Desiccant Service AA 11 2 Litre Bag 608203661 See table below Kit Column Seals DME012 RX DME040 RX 608203733 1 Kit Column Seals DME050 RX DME...

Page 17: ...DME012 RX DME080 RX 5 4 Service Record Date of Commissioning Service Hours Hours Shown Date Serviced By Comments Observations Print Initials 4 000 8 000 16 000 20 000 24 000 28 000 32 000 36 000 40 0...

Page 18: ...system Check against technical specification Check against technical specification Factory set for 6 bar g 87 psig system pressure domnick hunter trained personnel to adjust Change by domnick hunter...

Page 19: ...95 Generally in accordance with ASMEVIII Div 1 2004 PED Assessment Route B D EC Type examination Certificate LDS 9900792 5 Notified body for PED Lloyds Register Verification 71 Fenchurch St London EC3...

Page 20: ......

Page 21: ...ary Budapest Tel 36 1 220 4155 parker hungary parker com IE Ireland Dublin Tel 353 0 1 466 6370 parker ireland parker com IN India Mumbai Tel 91 22 6513 7081 85 IT Italy Corsico MI Tel 39 02 45 19 21...

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