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1.  Field current range switch (SW1) has been provided on power board for improved resolution at low field current  
2.  The maximum externally supplied field current is 15A for Frame1 but requires de-rating of the armature output 

current (amp for amp) above 10A, and only apply for operation at or below 35

C ambient. 

3.  The maximum externally supplied field current is 20A for Frame2.  

 

Power Supply Details 

3-
Phase 
Supply 

LV Build 

 

MV Build 

220-500V ac ± 10%, 50/60Hz 

5%, line-to-line, ground referenced (TN) and non-ground 

referenced (IT) 

Supply Current 

Supply current due to armature = (0.9 x Idc) A ac rms. Total ac rms current including motor field 
current is listed below. 

Frame 1 

20A unit: 23.5A;                                   35A unit: 36.5A;                                     45A unit: 45.0A 

Frame 2 

75A unit: 76.5A;                                   110A unit: 107.5A;                                165A unit: 156.5A 

Field Supply 
Voltage 

Build-related, Internally derived from L1 and L2 phases. When externally supplied - Max. 1-phase 
500V line-to-line, phase aligned to the armature L1-L2 supply. 

3 Phase Input 

3-phase rotation insensitive, no adjustment necessary for frequency change 

Summary of Contents for DC590PR Series

Page 1: ...ne Provided with every Drive is a QuickStart Safety Information Compact disk containing the Product Manual and Configuration Tool Keypad optional Option cards optional This QuickStart assumes that You...

Page 2: ...nd heatsink A normally cool mounting surface Minimum air clearances to be maintained above and below drives and other equipment additive when two units are mounted together Frame Current Rating A Weig...

Page 3: ...ed for all signal and control cabling Motor Earth Ground Connect an earth ground wire to the motor from the dirty earth ground rail Connect shield between the motor and dirty earth ground rail Drive E...

Page 4: ...Rail A 1 Pole MCB B Control Transformer C 2 Pole MCB D Fan Fuses E Motor Overload Protection F Emergency Stop Relay G Isolated Motor Thermistor M Motor Permanent Earthing The unit must be permanently...

Page 5: ...C9 24V causes a Program Stop regenerative drive only Removing B9 from C9 24V causes a Coast Stop The Emergency Stop relay normally open delay on de energisation is not sequenced via the drive It is a...

Page 6: ...Power Connections Refer to the Installation Diagram Minimum rating of 1 1 x full load current Europe Minimum rating of 1 25 x full load current UL...

Page 7: ...the drive is powered on and the P code may need to be reset Auxiliary Supply AL1 AL2 Single phase 110 240V ac 50 60Hz Match auxiliary supply to the contactor coil voltage Protect with external fuses d...

Page 8: ...SOLATE THE DRIVE using branch circuit protection or circuit breaker 8 Disconnect the load from the motor shaft if possible If there is any doubt about the integrity of a particular installation insert...

Page 9: ...plate ARMATURE CURRENT Enter the armature current value IA CAL from the motor rating plate FIELD CURRENT Enter the nominal field current IF CAL from the motor rating plate FLD CTRL MODE Check that th...

Page 10: ...The main contactor should never be operated by any means other than the drive s internal controls nor should any additional circuitry be placed around the contactor coil circuit Press the Start key o...

Page 11: ...lied to the power terminals L1 L2 and L3 Check the correct field voltage appears between the field output terminals F and F If the Field Voltage is incorrect do not continue Switch off all supplies an...

Page 12: ...ne the drive 4 Autotuning This process tunes the drive to the connected motor Initial conditions must be Main contactor open i e Stop key pressed Program Stop terminal B8 and Coast Stop terminal B9 hi...

Page 13: ...lication specific CHAPTER 3 Connection Diagrams Control Connections Optional Equipment Motor Field current range switch selection SW1 on power board CHAPTER 4 Selecting Speed Feedback Initial Start up...

Page 14: ...TH 10K SETPOINT RAMPINPUT EMERGENCY STOPRELAY Speed Demand Uni directional A1 A4 B3 The 10K potentiometer adjusts the speed setpoint Zero speed Terminal A1 0V input Maximum forward speed 100 Terminal...

Page 15: ...To check this 0 5V the Total Speed Setpoint can be measured at terminal A8 Analog Output 2 Start the drive by closing the Start Run contact C3 5 Slowly increase the MAIN CURR LIMIT parameter towards...

Page 16: ...HP Internal Field Current supply A 1 Total Losses Full Load W Symm etrical Fault Curren t rms kA 45 20 20 7 5 5 102 57 5 45 20 20 10 5 102 57 5 45 35 35 15 5 102 57 5 45 35 35 20 5 102 117 5 45 45 45...

Page 17: ...LV Build MV Build 220 500V ac 10 50 60Hz 5 line to line ground referenced TN and non ground referenced IT Supply Current Supply current due to armature 0 9 x Idc A ac rms Total ac rms current includin...

Page 18: ...gle phase Overvoltage Category II 3A ac rms maximum Nominal current used for power supplies 0 5A at 110V ac 0 25A at 240V ac Contactor Output 3A maximum at the auxiliary voltage The drive is powered u...

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