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Drive Set-Up in Local Control 

IMPORTANT

 

You must not exceed the maximum drive and motor ratings. Refer to the Product Code or rating label, and the 

motor rating plate 

The instructions are written in logical order. Complete each stage successfully before progressing to the next. 

This simple start-up routine assumes that: 

  The Drive is direct from the factory and thus using all factory default settings, including SW1 

  The Keypad is fitted, and you know how to operate and navigate the Keypad 

  The drive's control terminals are wired as shown in the Installation diagram 

  This simple set-up uses ARMATURE VOLTAGE (default setting) as the speed feedback method 

1: Pre-Operation Checks 

Completely disconnect the drive before point-to-point checking with a buzzer, or when checking insulation with a Megger.

 

Prepare to energise the drive and system as follows:

 

 

ISOLATE THE DRIVE 

using branch circuit protection or circuit breaker (

8

)

 

  Disconnect the load from the motor shaft, if possible

 

  If there is any doubt about the integrity of a particular 

installation, insert a high wattage resistor, i.e. fire 
elements, in series with the motor armature

 

Initial checks before applying power:

 

  Mains power supply voltage is correct for drive 

  Auxiliary power supply voltage is correct for drive 

  Motor is of correct armature voltage and current rating 

  Check for damage to equipment 

  Check that cooling fans are intact and free from 

obstruction 

  Check all external wiring circuits - power, control, 

motor and earth connections 

  Check for loose ends, clippings, drilling swarf etc. lodged in the Drive and system 

Ensure the safety of the complete system before the drive is energised:

 

  Ensure that rotation of the motor in either direction will 

not cause damage 

  Ensure that other equipment will not be adversely 

affected by powering up 

  Ensure that nobody else is working on another part of the system which will be affected by powering up 

Summary of Contents for DC590PR Series

Page 1: ...ne Provided with every Drive is a QuickStart Safety Information Compact disk containing the Product Manual and Configuration Tool Keypad optional Option cards optional This QuickStart assumes that You...

Page 2: ...nd heatsink A normally cool mounting surface Minimum air clearances to be maintained above and below drives and other equipment additive when two units are mounted together Frame Current Rating A Weig...

Page 3: ...ed for all signal and control cabling Motor Earth Ground Connect an earth ground wire to the motor from the dirty earth ground rail Connect shield between the motor and dirty earth ground rail Drive E...

Page 4: ...Rail A 1 Pole MCB B Control Transformer C 2 Pole MCB D Fan Fuses E Motor Overload Protection F Emergency Stop Relay G Isolated Motor Thermistor M Motor Permanent Earthing The unit must be permanently...

Page 5: ...C9 24V causes a Program Stop regenerative drive only Removing B9 from C9 24V causes a Coast Stop The Emergency Stop relay normally open delay on de energisation is not sequenced via the drive It is a...

Page 6: ...Power Connections Refer to the Installation Diagram Minimum rating of 1 1 x full load current Europe Minimum rating of 1 25 x full load current UL...

Page 7: ...the drive is powered on and the P code may need to be reset Auxiliary Supply AL1 AL2 Single phase 110 240V ac 50 60Hz Match auxiliary supply to the contactor coil voltage Protect with external fuses d...

Page 8: ...SOLATE THE DRIVE using branch circuit protection or circuit breaker 8 Disconnect the load from the motor shaft if possible If there is any doubt about the integrity of a particular installation insert...

Page 9: ...plate ARMATURE CURRENT Enter the armature current value IA CAL from the motor rating plate FIELD CURRENT Enter the nominal field current IF CAL from the motor rating plate FLD CTRL MODE Check that th...

Page 10: ...The main contactor should never be operated by any means other than the drive s internal controls nor should any additional circuitry be placed around the contactor coil circuit Press the Start key o...

Page 11: ...lied to the power terminals L1 L2 and L3 Check the correct field voltage appears between the field output terminals F and F If the Field Voltage is incorrect do not continue Switch off all supplies an...

Page 12: ...ne the drive 4 Autotuning This process tunes the drive to the connected motor Initial conditions must be Main contactor open i e Stop key pressed Program Stop terminal B8 and Coast Stop terminal B9 hi...

Page 13: ...lication specific CHAPTER 3 Connection Diagrams Control Connections Optional Equipment Motor Field current range switch selection SW1 on power board CHAPTER 4 Selecting Speed Feedback Initial Start up...

Page 14: ...TH 10K SETPOINT RAMPINPUT EMERGENCY STOPRELAY Speed Demand Uni directional A1 A4 B3 The 10K potentiometer adjusts the speed setpoint Zero speed Terminal A1 0V input Maximum forward speed 100 Terminal...

Page 15: ...To check this 0 5V the Total Speed Setpoint can be measured at terminal A8 Analog Output 2 Start the drive by closing the Start Run contact C3 5 Slowly increase the MAIN CURR LIMIT parameter towards...

Page 16: ...HP Internal Field Current supply A 1 Total Losses Full Load W Symm etrical Fault Curren t rms kA 45 20 20 7 5 5 102 57 5 45 20 20 10 5 102 57 5 45 35 35 15 5 102 57 5 45 35 35 20 5 102 117 5 45 45 45...

Page 17: ...LV Build MV Build 220 500V ac 10 50 60Hz 5 line to line ground referenced TN and non ground referenced IT Supply Current Supply current due to armature 0 9 x Idc A ac rms Total ac rms current includin...

Page 18: ...gle phase Overvoltage Category II 3A ac rms maximum Nominal current used for power supplies 0 5A at 110V ac 0 25A at 240V ac Contactor Output 3A maximum at the auxiliary voltage The drive is powered u...

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