Parker DB Series Owner'S Manual Download Page 57

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DB Series Nitrogen Generator

DB5-20 Model

Notes

Summary of Contents for DB Series

Page 1: ...DB Series Nitrogen Generator Owner s Manual Models DB5 20...

Page 2: ...s 10 2 6 Environment 11 2 7 Space Requirements 11 2 8 Connecting the Generator Buffer Tank 11 3 General Operation 12 3 1 Equipment Overview 13 3 2 Nitrogen Generator Connections 14 3 3 Operator Interf...

Page 3: ...MODBUS RTU Option 30 6 Startup and Shutdown 34 6 1 Pre Startup Procedure 34 6 2 Initial Startup 35 6 3 Normal Startup 36 6 4 System Adjustment 37 6 5 Shutdown 37 7 Service Preventative Maintenance 38...

Page 4: ...oved by Parker Hannifin should perform installation commissioning service and repair procedures Use of the equipment in a manner not specified within this user guide may result in an unplanned release...

Page 5: ...ons or procedures which if not performed correctly may lead to personal injury death or damage to the product DISPOSAL OF EQUIPMENT Disposal of nitrogen generators their individual components and carb...

Page 6: ...h the appropriate combination of compressed air purification equipment installed and properly maintained a PSA nitrogen generator can continuously provide clean dry nitrogen gas with purities up to 99...

Page 7: ...r consumption numbers are an average Peak flows may be higher 4 Some flows and purities may not be available at all outlet pressures 5 Available at 65 psig outlet pressure 6 Flow rate available only w...

Page 8: ...ure Correction Factor Minimum Inlet Pressure psi g 70 80 90 100 110 120 130 140 bar g 4 83 5 5 6 2 6 9 7 6 8 3 9 9 7 CF 0 55 0 66 0 77 0 88 1 00 1 08 1 13 1 20 To adjust generator performance at inlet...

Page 9: ...with hoses and a pressure relief valve The installer is responsible for connecting the generator to the buffer tank 2 3 Recommended System Layout Ensure to position the unit so that the clean air dis...

Page 10: ...chanical Requirements Familiarize yourself with the local regulations before considering any pipework hosing installation Many of the processes that use nitrogen are of a critical nature The removal o...

Page 11: ...for the desired system configuration Parker supplies a nitrogen buffer tank hoses and a pressure relief valve with all DB 5 20 generators The hosing is to be used to connect the generator and the buf...

Page 12: ...m the buffer tank and back through the generator where it is filtered through a final sterile air filter and pressure regulated before going to the application Regenerating Inlet valve PV 102 and outl...

Page 13: ...Box h Solenoid Pilot Valve SPV 101 103 i Adsorption Vessel AV 102 j Adsorption Vessel AV 101 k Nitrogen Outlet To Buffer Tank Connection MIV 101 l Flow Meter FE 101 m Nitrogen Inlet From Buffer Tank...

Page 14: ...ss valves which control air and nitrogen flow The operator interface consists of the following An overview of the interface is shown in Section 3 4 Operator Interface Overview 1 ON OFF SWITCH SS 1 Tur...

Page 15: ...ator Interface Overview a Human Machine Interface HMI b Tactile Keypad c Operating Pressure PI 101 d On Off Switch SS 1 e USB Port f Outlet Pressure PI 102 g Outlet Pressure Regulator PRV 101 h Produc...

Page 16: ...us Select and store settings ESC Press to Exit a setting without storing Exit a menu Press to Scroll through menus Change settings F1 Press to Acknowledge alarms F2 Press to Reset alarms F3 Press for...

Page 17: ...ne 3 Inlet pressure and outlet nitrogen flow Line 4 Time remaining for generating regenerating Operational Status RUNNING NOT RUNNING UNIT IN STANDBY STANDBY TIMER HIGH OXYGEN ALARM BAD OXYGEN INPUT A...

Page 18: ...key Select from the following Review Alarm Log to scroll through last 30 alarms Clear Alarm Log to delete alarm history Set Time Date to set time and date Use the UP and DOWN keys to scroll through m...

Page 19: ...4 6 High Oxygen Alarm Menu and Settings High Oxygen Alarm Menu Use UP and DOWN keys to scroll through menu items Press OK to select or ESC to return to Settings Menu Select from the following settings...

Page 20: ...uirement must be met If at anytime during the timer countdown the Standby Flow or Standby Pressure requirement is no longer met the timer will reset The timer restart when both requirements are once a...

Page 21: ...F6 Use the UP and DOWN keys to adjust Standby Flow Default is 50 scfh Press OK to store or ESC to exit without storing 4 8 Maintenance Timer Menu and Settings Maintenance Timer Use UP and DOWN keys to...

Page 22: ...igit passcode Press OK to store passcode or ESC to go back to security menu without storing Security Settings Clear Passcode Passcode can be cleared by entering the passcode or 5555 Press OK reset pas...

Page 23: ...ct Press OK to store or ESC to exit without storing Note When power is removed relay contacts are open Relay 1 Settings Run Flow Enables or disable the relay Use UP and DOWN keys to select Press OK to...

Page 24: ...exit without storing 4 12 Factory Settings Note Press and hold F1 and F6 for 5 seconds to enable factory settings Factory settings will be available for 30 minutes after enabling Reset Settings Enabl...

Page 25: ...and DOWN keys to scroll through the menu items Press OK to select or ESC to return to Main Screen Cycle Timer Factory Settings Adsorb Time Set Enabled by pressing F1 and F6 keys for 5 seconds Set the...

Page 26: ...by Standby Flow Maintenance Timer Relay 1 Mode select one Relay 1 Enable Relay 1 State Relay 1 Delay Time Relay 1 Setpoint Relay 2 Mode select one Relay 2 Enable Relay 2 State Relay 2 Delay Time Relay...

Page 27: ...Alarm can be disabled from the Oxygen Menu Alarm Bad Oxygen Sensor Input Fault Oxygen sensor input is not working correctly Verify proper wiring of sensor and check sensor is not shorted Alarm must b...

Page 28: ...r Address Description 00001 Unit is running 00002 Unit in Standby 00003 Unit left tower is generating 00004 Unit right tower is generating 00005 Unit tower pressures are equalizing 00006 Relay 1 conta...

Page 29: ...Address Settings and select OK c Use Arrow keys to set the following i Change ENET Mode to Static ii Set IP Address iii Set Subnet Mask iv Set Gateway Address if required d Select Save Settings IMPOR...

Page 30: ...IP Address 192 168 1 200 Subnet Mask 255 255 255 0 Gateway 0 0 0 0 DNS 0 0 0 0 The software that comes with the gateway is used to change the configuration 1 Install the MGate Manager software include...

Page 31: ...31 DB Series Nitrogen Generator DB5 20 Model 5 Select RTU Master Mode 6 Configure Network as follows...

Page 32: ...h has been assigned a slave address of 1 Set the Slave ID Start and Slave ID End settings to the slave address that your network administrator has assigned to the generator on your MODBUS RTU network...

Page 33: ...tch your RS485 network No further settings are required to the device gateway Note Once working use the EXPORT and IMPORT keys on the initial configuration screen to save your settings to easily repli...

Page 34: ...6 3 Normal Startup IMPORTANT DB units require approximately two hours of run time to achieve rated purity Time to reach purity may take longer for higher purity requirements Nitrogen generated during...

Page 35: ...nk IMPORTANT FAILURE TO GRADUALLY OPEN INLET VALVE COULD DAMAGE THE GENERATOR 6 Turn the O I switch is in the I position The generator will begin to cycle 7 Once there is sufficient pressure adjust th...

Page 36: ...on The generator will begin to cycle 7 Once there is sufficient pressure adjust the outlet pressure regulator PRV 101 until the gauge indicates the desired setting 8 Open the nitrogen outlet product c...

Page 37: ...outlet pressure gauge displays the desired outlet pressure 2 Flow Turn the flow control valve until the desired flow reading is displayed on the HMI display Flow rates at various purity levels are sh...

Page 38: ...comes first Component Operation Daily Weekly Monthly 6 Months 12 Months 60 Months Filter Drains Check for proper drain operation Switching Valves Check condition Rebuild and replace wear parts as need...

Page 39: ...art Number Inlet Equalization and Product Valve Repair Kit PV 101 102 PV 105 108 RKVA037VV RKVA100VV Exhaust Valve Repair Kit PV 103 104 RKVA050VV RKVA100VV Oxygen Sensor Part ID Part Number Part Numb...

Page 40: ...res sure is between 70 140 psig X X X X Check system for leaks X X X Check that system is turned on X Check setting of flow rate compared to the nitrogen flow tables X Ensure inlet air pres sure has n...

Page 41: ...41 DB Series Nitrogen Generator DB5 20 Model DB 5 10 PPM PCT FD 9 Flow Schematics...

Page 42: ...42 DB Series Nitrogen Generator DB5 20 Model DB 15 20 PPM PCT FD...

Page 43: ...086 USA INCHES OF C JK 1 12 DUAL BED NITROGEN GENERATOR DB AB 2 1 DB AB 1 28 2022 ALL TOLERANCES 1 64 ANGLES 2 FRACTIONS 1 4 ANGLES 3 SHEET METAL PARTS WELDED PARTS AND SALES DRAWINGS USE CORRESPONDIN...

Page 44: ...EQUEST BY PARKER DRAWN BY DATE SCALE UNITS TITLE SIZE SHEET DRAWING NUMBER REVISION PART NUMBER MATERIAL PARKER HANNIFIN LANCASTER NY 14086 USA INCHES OF C JK 1 12 DUAL BED NITROGEN GENERATOR DB AB 2...

Page 45: ...DUAL BED NITROGEN GENERATOR EXTENDED CABINET DBEC AB 2 1 DBEC AB 1 28 2022 ALL TOLERANCES 1 64 ANGLES 2 FRACTIONS 1 4 ANGLES 3 SHEET METAL PARTS WELDED PARTS AND SALES DRAWINGS USE CORRESPONDING TOLER...

Page 46: ...TLE SIZE SHEET DRAWING NUMBER REVISION PART NUMBER MATERIAL PARKER HANNIFIN LANCASTER NY 14086 USA INCHES OF C JK 1 14 DUAL BED NITROGEN GENERATOR EXTENDED CABINET DBEC AB 2 2 DBEC AB 1 28 2022 ALL TO...

Page 47: ...AL 4 20mA ISOLATOR REMOVE JUMPER FOR 4 20MA OUTPUT OPTION 17 18 IN OUT RT FEED LT FEED LT DESORB RT DESORB RED BLK WHI WHI BLU BRN 24V TO USER 4 20mA LOOP WHI GRN BLU RED RED BLK WHT RED RED BLK BLK W...

Page 48: ...n hazard 2 2 Label elements GHS US labeling Signal word GHS US Warning Hazard statements GHS US May form combustible dust concentrations in air 2 3 Other hazards Other hazards not contributing to the...

Page 49: ...er spray or fog for cooling exposed containers Evacuate area SECTION 6 Accidental Release Measures 6 1 Personal precautions protective equipment and emergency procedures General measures Evacuate area...

Page 50: ...rubber Polyethylene Ethyl vinyl alcohol laminate PVC or vinyl Suitable gloves for this specific application can be recommended by the glove supplier Eye protection Use eye protection suitable to the e...

Page 51: ...esearch on Cancer IARC has classified silica dust crystalline in the form of quartz or cristobalite as carcinogenic to humans group 1 However these warnings refer to crystalline silica dusts and do no...

Page 52: ...UN NA Identification Number None on finished product UN Proper Shipping Name Not regulated Transport Hazard Class None on finished product 14 3 Air transport Not classified as hazardous for air transp...

Page 53: ...now Environmental Hazard List Calcium sulfate 7778 18 9 U S New Jersey Right to Know Hazardous Substance List U S Pennsylvania RTK Right to Know List U S Massachusetts Right To Know List Silica crysta...

Page 54: ...construed as guaranteeing any specific property of the product The information is this document applies to this specific material as supplied It may not be valid if product is used in combination with...

Page 55: ...55 DB Series Nitrogen Generator DB5 20 Model Notes...

Page 56: ...56 DB Series Nitrogen Generator DB5 20 Model Notes...

Page 57: ...57 DB Series Nitrogen Generator DB5 20 Model Notes...

Page 58: ...ision EMEA Dewsbury United Kingdom 44 0 1924 487 037 Gas Separation Filtration Division EMEA Team Valley United Kingdom 44 0 191 402 9000 Gas Turbine Filtration Division Alton United Kingdom 44 0 1420...

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