Parker CDAS HL 050 Series Installation, Operation And Maintenance Instructions Download Page 37 | Manualshive

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Medium Flow Compressed Air Dryers - IOMI.

CDAS HL

OFAS HL

FBP HL

OPERATION

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Summary of Contents for CDAS HL 050 Series

Page 1: ...rs Medium Flow Dryers IOMI 17 873 0000 08 22 Rev H Preventative Maintenance Guide 17 873 0007 Installation Operation and Maintenance Instructions EN CDAS HL 050 CDAS HL 085 OFAS HL 050 OFAS HL 085 FBP...

Page 2: ...ew of the Equipment Installation and Commissioning Commissioning Check List Model Overview Recommended System Layout Locating the Equipment Mechanical Installation Electrical Installation Dryer Electr...

Page 3: ...tenance Kits Technical Specification Service Intervals Approvals Compliance and Exemptions Operating the Dryer Displays and Indicators Trouble shooting 30 32 29 31 33 35 4 20mA Dewpoint Retransmission...

Page 4: ...04 Medium Flow Compressed Air Dryers IOMI SAFETY...

Page 5: ...release of pressure and may cause serious personal injury or death All maintenance procedures that require the pressure envelope to breached must only be performed by competent personnel trained qual...

Page 6: ...s product Highlights actions or procedures which if not performed correctly could lead to electric shock Read the User Guide Energy Saving Wear ear protection Pressurised components on the system Remo...

Page 7: ...07 Medium Flow Compressed Air Dryers IOMI RECEIVING AND INSPECTING THE EQUIPMENT...

Page 8: ...ales company Transportation The equipment must be kept upright at all times including during transportation storage and unpacking Storage The equipment should be stored within the packing crate in a c...

Page 9: ...09 Medium Flow Compressed Air Dryers IOMI MODEL OVERVIEW...

Page 10: ...ion Pressure Dewpoint CDAS Clean Dry Air System 7 9 4 5 2 3 2 20 C 2 2 2 40 C 2 1 2 70 C MODEL CDAS CLEAN DRY AIR SYSTEM High Efficiency Coalescing Filter For the reduction of water and oil aerosols d...

Page 11: ...reduction of water and oil aerosols down to 0 5 mg m and particulate down to 1 micron Provides protection of the High Efficiency Coalescing Filter and Dryer 5 General Purpose Dry Particulate Filter Fo...

Page 12: ...Purpose Dry Particulate Filter For the reduction of particulate down to 1 micron 2 1 3 3 5 4 Oil Vapour Reduction Filter For the reduction of oil vapour down to 0 003 mg m 4 Adsorption Dryer For the...

Page 13: ...13 Medium Flow Compressed Air Dryers IOMI OVERVIEW OF THE EQUIPMENT...

Page 14: ...m REF DESCRIPTION REF DESCRIPTION 1 Display 8 Dewpoint sensor 2 Column 1 pressure gauge 9 Control box 3 Column 2 pressure gauge 10 Column caps 4 General purpose coalescing filter Grade AO 11 Adjustabl...

Page 15: ...e 9 Control box 3 Column 2 pressure gauge 10 Column caps 4 General purpose coalescing filter Grade AO 11 Adjustable purge disc 5 High efficiency coalescing filter Grade AA 12 Pallet truck lifting poin...

Page 16: ...re gauge 11 Column caps 4 General purpose coalescing filter Grade AO 12 Adjustable purge disc 5 High efficiency coalescing filter Grade AA 13 Pallet truck lifting points 6 General purpose dry particul...

Page 17: ...17 Medium Flow Compressed Air Dryers IOMI INSTALLATION AND COMMISSIONING...

Page 18: ...ction 22 Commissioning Controller Basic Installation Configure Dewpoint Setpoint ECO Setpoint Dewpoint Alarm Setpoint 22 Configure Inlet Valve Configuration Normally Open Normally Closed 23 Configure...

Page 19: ...amination The included dual filter installation ensures a continuous supply of high quality compressed air with the additional benefits of low operational costs and minimal maintenance Dry Particulate...

Page 20: ...eral Requirements Ensure that each condensate drain is suitably piped away and any effluent is disposed of in a legal and responsible manner and in accordance with local environmental regulations Cond...

Page 21: ...ontrol air feed pipe Remove the 4 retaining screws attaching the backplate to the dryer Carefully rotate the backplate 180 degrees and re attach the backplate to dryer using 2 of the existing retainin...

Page 22: ...ram right and ensure that the screwdriver slot is aligned with the number 12 on the purge dial Setting the purge air volume requires turning of the adjusting screw a number of full turns from fully cl...

Page 23: ...upply in the range of 85V 265V 1ph 50Hz or 60Hz and should be connected in accordance with local wiring regulations Important Note The supplied ferrite Part No 74271222 must always be fitted to the in...

Page 24: ...mportant Notes Changing the configuration to Normally Open also requires a physical change to the inlet valve piping Swap Tubes 1 2 on Inlet Cylinder 1 Swap Tubes 5 6 on Inlet Cylinder 2 Configure Tem...

Page 25: ...elay not supplied Physical connection required Activation in service software required 4 20mA Dewpoint Retransmission Refer to page 30 Physical connection required Additional components required MODBU...

Page 26: ...ween the remote switch and the RC connection on the control board Remote Stop Start Operation When remote stop start has been connected and enabled using the DIL Switch 8 on Dipswitch Array 1 an icon...

Page 27: ...essed air flow through dryer Inlet Valves Open Compressed air flow through dryer No Purge Economy Connection Purge economy can only operate if the dryer is installed directly after the compressor AND...

Page 28: ...yer continues until the end of the regeneration cycle closes the exhaust valve then stops the cycle after repressurisation of the off line column If the dryer purge economy mode has been set up as mod...

Page 29: ...or a power loss occur the relay will de energise changing the state of the N C N O contacts The general fault alarm is linked to a relay providing volt free contacts Normally Closed N C Normally Open...

Page 30: ...ard is used to energise the additional alarm relay not supplied and is rated at 3 30W 24VDC On the display screen a blue box and background around the dewpoint icon and outlet dewpoint value indicates...

Page 31: ...C 4 F 40 F 70 C 100 F CDAS HL Parker Dewpoint Sensor PDS Hygrometer OFAS HL Parker Dewpoint Sensor PDS Hygrometer FBP HL Hygrometer Hygrometer DEWPOINT SENSOR TYPE PRESSURE DEWPOINT MEASUREMENT RANGE...

Page 32: ...DP o C Out of Sensor Accuracy Range 50 48 40 33 25 18 10 3 0 Out of Sensor Accuracy Range example measured value 12mA example measured value 12mA measure value 14mA measure value 14mA It should be not...

Page 33: ...tion settings and a unique unit identification ID The default settings for the CDAS HL OFAS HL FBP HL controller are shown below The parameters for baud rate data bits parity stop bits and unit ID can...

Page 34: ...De asserted 1 Asserted 5 Unused 6 DIP1 1 Service Timer Carbon 0 Reset 1 Active 7 DIP1 2 Service Timer Filter 0 Reset 1 Active 8 DIP1 3 Service Timer Desiccant 0 Reset 1 Active 9 DIP1 4 Cycle 1 6 minu...

Page 35: ...tup Dewpoint Alarm Delay Range 0 to 240 minutes 15 ADS Config Dewpoint Fault Time Delay Minutes Range 0 to 60 minutes 16 ADS Config Custom Dewpoint Alarm offset Range 120C to 120C 17 ADS Config Moistu...

Page 36: ...necessary to connect the dryer to a PC using the Parker ADS service software to communicate with the control board Once the dryer is connected and the ADS software started navigate to the SETTINGS ta...

Page 37: ...36 Medium Flow Compressed Air Dryers IOMI CDAS HL OFAS HL FBP HL OPERATION...

Page 38: ...ere it strips the moisture from the desiccant material The columns will be swapped periodically referred to as changeover to ensure a constant supply of dry air is always available downstream Once the...

Page 39: ...off line column the pressurised compressed air it contains must first be vented to atmosphere To do this the dryer controller will open the exhaust valve allowing the compressed air contained within t...

Page 40: ...erial of the opposite column to be regenerated CDAS HL OFAS HL FBP HL Dryer Timing Cycles All adsorption dryers have a standard fixed cycle to ensure drying regeneration changeover is continuous The d...

Page 41: ...ontinue to dry on the same column with zero energy consumption for regeneration During this period ECO will be displayed on the controller screen underneath the outlet dewpoint value The dewpoint sens...

Page 42: ...w the outlet dewpoint The number after MO denoted the number of cycles remaining before the dryer can once again enter ECO energy saving mode The default moisture override time of 1800 seconds 30 minu...

Page 43: ...42 Medium Flow Compressed Air Dryers IOMI OPERATING THE EQUIPMENT...

Page 44: ...adsorption dryer and the EST energy management system the CDAS HL OFAS HL FBP HL controller also provides additional functionality which includes Remote Stop Start Purge Economy Remote Alarm Connecti...

Page 45: ...indicates that the column is online Dark grey ring with a dark grey fill Dark Green Col umn indicates that the column is in Economy mode Dark blue ring with no fill Dark Blue Column indi cates that t...

Page 46: ...nergy saving mode ERR Dewpoint sensor error Dryer will operate in fixed timing cycle when a dew point sensor error is detected A general alarm fault will also be activated General Fault Alarm Indicate...

Page 47: ...t Up Shut Down Procedures Dryer Start Up 1 Ensure that the isolation valves on the inlet and the outlet of the dryer are closed 2 Switch on the dryer electrical supply and verify that the display illu...

Page 48: ...ust Open Inlet 2 Closed Column 2 Off line Regenerating No No VALVE VALVE STATUS COLUMN STATUS ENERGY SAVING COLUMN PRESSURISED Inlet 1 Open Column 1 On line Drying Yes Exhaust Closed Inlet 2 Closed Co...

Page 49: ...um Flow Compressed Air Dryers IOMI VALVE VALVE STATUS COLUMN STATUS ENERGY SAVING COLUMN PRESSURISED Inlet 1 Closed Column 1 Off line Repressurisation No Yes Exhaust Closed Inlet 2 Open Column 2 On li...

Page 50: ...start up period has passed any dewpoint fault is subject to an alarm relay activation delay Should the dryer outlet dewpoint be worse than the dewpoint alarm setpoint the controller will not activate...

Page 51: ...Service Due Yellow Filter and Dryer Columns Flashing Spanner Image Filter and Dryer Service Overdue FBP model shown Yellow Dryer Columns Static Spanner Image Dryer Service Due Yellow Dryer Columns Fla...

Page 52: ...51 Medium Flow Compressed Air Dryers IOMI PREVENTATIVE MAINTENANCE...

Page 53: ...LT indicators Dryer Check for air leaks Dryer Check the pressure gauges during purging for excessive back pressure Dryer Check the condition of electrical supply cables and conduits Dryer Check for cy...

Page 54: ...er Service Kit 70 dryer r r r r a CDAS HL 050 x1 M60 DSK 0010 60 Month Filter Service Kit 20 and 40 dryers r r r r a CDAS HL 055 x1 M60 DSK 1010 60 Month Filter Service Kit 70 dryer r r r r a CDAS HL...

Page 55: ...ervice Kit 20 and 40 dryers r r r r a OFAS HL 050 x1 M60 DSK 1009 60 Month Filter Service Kit 70 dryer r r r r a OFAS HL 050 x1 M60 DSK 0010 60 Month Filter Service Kit 20 and 40 dryers r r r r a OFAS...

Page 56: ...rvice Kit 20 and 40 dryers r r r r a FBP HL 050 x1 M60 DSK 1009 60 Month Filter Service Kit 70 dryer r r r r a FBP HL 050 x1 M60 DSK 0010 60 Month Filter Service Kit 20 and 40 dryers r r r r a FBP HL...

Page 57: ...PDP 40o C PDP dryers CDAS HL 70o C PDP dryers 12 MONTH PM KIT CONTENTS OFAS HL 050 085 CATALOGUE NO S DESCRIPTION CONTENTS M12 FSK 0011 M12 FSK 0012 M12 FSK 0013 M12 FSK 0014 M12 FSK 0015 Kit 12 mont...

Page 58: ...element x1 Dewpoint hygrometer transmitter x1 Carbon Cartridge x1 Outlet check ball x1 Fixed orifice for hygrometer housing x1 Horseshoe spacer x1 O rings x3 Taper drift tool for carbon cartridge x1 F...

Page 59: ...58 Medium Flow Compressed Air Dryers IOMI TECHNICAL SPECIFICATION...

Page 60: ...on commissioning and initial operation the dryer will start to dry down until it provides the desired 70 C 100 F Once achieved the dryer will continue to supply air at the required dewpoint however it...

Page 61: ...R 1 00 1 00 1 00 1 04 1 14 1 37 MAXIMUM AMBIENT TEMPERATURE o C 25 30 35 40 45 50 o F 77 86 95 104 113 122 CORRECTION FACTOR 1 00 1 00 1 00 1 00 1 00 1 00 MAXIMUM INLET TEMPERATURE o C 20 40 70 o F 4...

Page 62: ...mendment1 2010 Industrial scientific and medical equipment Radio frequency disturbance characteristics Limits and methods of measurement Generally in accordance with ASMEVIII Div 1 2010 2011a Addenda...

Page 63: ...410 16 14 84 185 CDAS HL 060 1510 59 4 559 22 0 490 19 3 416 16 4 121 5 4 78 371 3 14 62 410 16 14 93 205 CDAS HL 065 1660 65 4 559 22 0 490 19 3 416 16 4 121 5 4 78 371 3 14 62 410 16 14 100 220 CDA...

Page 64: ...410 16 14 97 214 OFAS HL 060 1510 59 4 559 22 0 490 19 3 416 16 4 96 5 3 80 371 3 14 62 410 16 14 106 234 OFAS HL 065 1660 65 4 559 22 0 490 19 3 416 16 4 96 5 3 80 371 3 14 62 410 16 14 112 247 OFAS...

Page 65: ...2 410 16 14 98 216 FBP HL 060 1510 59 4 559 22 0 490 19 3 416 16 4 96 5 3 80 371 3 14 62 410 16 14 108 238 FBP HL 065 1660 65 4 559 22 0 490 19 3 416 16 4 96 5 3 80 371 3 14 62 410 16 14 114 251 FBP H...

Page 66: ...hat the cooling water system is functioning correctly and that the water temperature is within specification water cooled systems only Ensure that the after cooler and dust filter if fitted are clean...

Page 67: ...rge has been set for the MINIMUM inlet pressure to the dryer Purge is factory set for 6 bar g and must be reset on commissioning to the mini mum inlet pressure into the dryer Incorrectly set purge wil...

Page 68: ...seals are in wave groove Reseat cartridges carefully Replace column top caps Introduce pressure slowly Restart dryer Check dewpoint for recovery Check condition of outlet check valve ball Check outle...

Page 69: ...n points Ensure that all drain cocks and pressure relief valves are closed Check to see if the downstream flow rate demand has increased The dryer is not powered up Verify that the dryers power indica...

Page 70: ...ssure equipment Declaration 28 March 2022 Date Signature Parker Hannifin Manufacturing Limited GSFE Declaration Number 00300 Parker Hannifin Manufacturing Limited GSFE Dukesway Team Valley Trading Est...

Page 71: ...Div 1 2021 PED LVD EMC EN 61010 1 2010 Standards used EN 61326 1 2013 28 3 22 Division Engineering Manager This declaration of conformity issued under the sole responsibility of the manufacturer and t...

Page 72: ...lfilled in respect of the pressure equipment Declaration 28 March 2022 Date Signature Parker Hannifin Manufacturing Limited GSFE Declaration Number 00305 Parker Hannifin Manufacturing Limited GSFE Duk...

Page 73: ...een demonstrated and fulfilled as set out in Annex 1 Declaration 28 March 2022 Date Signature Parker Hannifin Manufacturing Limited GSFE Declaration Number 00305 Parker Hannifin Manufacturing Limited...

Page 74: ...A Mumbai Tel 91 22 6513 7081 85 IT ITALY Corsico MI Tel 39 02 45 19 21 parker italy parker com JP JAPAN Tokyo Tel 81 0 3 6408 3901 KR SOUTH KOREA Seoul Tel 82 2 559 0400 KZ KAZAKHSTAN Almaty Tel 7 727...

Page 75: ...ights reserved PARKER HANNIFIN MANUFACTURING LIMITED Gas Separation and Filtration Division EMEA Dukesway Team Valley Trading Est Gateshead Tyne and Wear England NE11 0PZ Tel 44 0 191 402 9000 Fax 44...

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