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Parker Airtek Smart Cycle Plus SCP1200, User Manual

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Parker Airtek Smart Cycle Plus SCP1200 User Manual Download Page 79

79 - REV. B

SCP 1200 - 3000 USER GUIDE

10.   

Spare Parts List

Replacement parts

STD. MODEL (scfm)

1200

1500

2000

2500

3000

Compressor 

460V/3PH/60Hz

*DP16255 (AC)

DP16240-4-1 (WC)

DP16260-4

DP16280-4

DP16292-404

Fan motor

460V/1PH/60Hz (460V Dryers)

*DP18184

DP18192

DP205-16-M

Fan motor starter contactor

N/A

ES5003-5

Starter overload relay

N/A

ES5001-2.4

Fan blade

*DP18158-B

DP18185-B

DP205-16-B

Fan guard

*DP18158-G

DP18184-G

DP205-16-G

Condenser coil (Air-Cooled)

*DP14407-C

DP14422-1-C

DP205-16

Water regulating valve (watercooled only)

DP38110

DP38115

DP38120

Suction line solenoid valve

N/A

DP32121

DP32126-H

Suction line solenoid coil

N/A

DP32084-C

DP32301

Unloader solenoid valve

DP32100-H

DP32110-H

DP32115-H

Liquid line solenoid valve

DP32086-1

DP32100-H

DP32110-H

Unloader/liquid line solenoid coil

DP32301

DP32301

Expansion valve

DP34185-404

DP34201-4

DP33011-4

DP33012-4

Refrigerant suction filter

DP28305

DP28315-B (replaceable core)

Refrigerant liquid line drier

DP28135

DP28135

DP28315-C (replaceable core)

Fan #1 pressure switch

DP40080

Fan #2 pressure switch

DP40081

High refrigerant pressure switch

DP40051 (AC) / DP401030 (WC) 

Low refrigerant pressure switch

DP40026 (AC) / DP401030 (WC)

Dual air pressure gauge

DP42100-P

DP42100-P

Electronic controller

DP5550

DP5550

Dew point temperature probe  

DP5060-P12

DP5060-P15-1

DP5060-P18

DP5060-P18

DP5060-P18

Superheat probe  

DP5060-S

DP5060-S

Air inlet temperature probe  

DP5060-T15

DP5060-P15

Ambient or Water temperature probe  

DP5060-T15

DP5060-P15

Refrigerant pressure transducer

TP2455

TP2455

Demand drain level sensor

DP6060-S

DP6060-S

Replacement filter element

JE1600-C10

JE1600-C10

(3) JE1000-C10

JE3000-C10

Upper Drain solenoid valve #1

TP8002

TP8002

TP8005-1

Lower Drain solenoid valve #2

TP8002-1

TP8003

TP8005-1

TP8101-1P

Actuated drain ball valve

N/A

TP6605-5

Valve strainer screen

KP5025-S

N/A

Compressor contactor

ES5035

ES5035

ES5050

 Transformer (Control) 

ET0150

* Starting with serial # 120602860 and higher.

Summary of Contents for Airtek Smart Cycle Plus SCP1200

Page 1: ...Airtek Smart Cycle Plus User Guide PUB042209 REV B Models SCP1200 to SCP3000 ...

Page 2: ...s 5 2 3 Electrical Hook up 6 3 Controls 7 3 1 DP5550 Displays 9 4 Start Up Procedure 13 4 1 Smart Cycle Plus 1200 3000 13 4 2 When Operating Dryer 14 5 Routine Maintenance 15 6 Diagnostic Codes Troubleshooting 16 7 Optional Control Center 18 8 Maintenance Charts 40 8 1 Maintenance Procedures 40 8 2 Routine Maintenance 41 10 Spare Parts List 79 11 Warranty and Product Registration 80 ...

Page 3: ...liable service Unless supplied for special conditions all SCP dryers must be located indoors in an area with an ambient temperature between 41 100ºF 5 37 7ºC and free from explosive and corrosive fumes Three 3 feet 92cm of space must be allowed between all open grills walls or other objects If the dryer is installed in a confined area an exhaust system must be provided to eliminate re circulation ...

Page 4: ... supported independently of the dryer Direction of the air flow must be observed for proper installation Use unions or flange joints on inlet and outlet pipe connections If vibration is present flexible metal hoses must be installed to prevent the vibration from being transmitted to the dryer Install a bypass line and gate valves to permit isolation of the dryer from the air system This is done to...

Page 5: ...ied person only Risk of serious injury or death Before connecting electrical power to the dryer check for correct voltage and phase at the connection box All units must be externally grounded to protect against severe electrical shock Service Switch On Models SMART CYCLE PLUS 1200 to 3000 ...

Page 6: ...n to Ground wire Refer to table above for voltage and wire colors 6 Make sure no bare wire is exposed replace box cover and screw closed 7 Turn Service Switch ON 8 Replace side covers Wire the dryer separately from the air compressor The dryer must not cycle with the air compressor Phase rotation is important if the dryer has a 3 phase condenser SCP3000 Fans must pull air through condenser coil Cr...

Page 7: ...l need to be restarted 3 DRAIN KEY OPERATE DRAIN When the DRAIN Key is pressed the drain solenoids will operate for the programmed time duration see Settings Drains The green LED will illuminate indicating the drains are open 4 LOAD KEY VIEW LOAD Pushing the LOAD Key will toggle the Display between indicating Mode Dewpoint standard and Percent of Load optionally that the dryer is experiencing The ...

Page 8: ...LED s are RED this is the worst possible state a combination of very bad dew point and or overloaded The other side of the spectrum would be only one GREEN LED illuminated indicating less then 10 ten percent capacity is being utilized and all is OK 10 MAINTENANCE MONITOR The controller will remind the user to perform maintenance on the dryer every six month The Display will indicate and the ALARM ...

Page 9: ...NG MODE Main Display System Running with Warning Alarms Alarm Description s Operating Dew Point Warning Alarms HIGH DEW POINT DRAIN FAULT HIGH CONDENSER TEMP HIGH INLET TEMP HIGH DIFF PRESSURE BAD SENSOR WARNING CHANGE FILTER 4 1500 3000 CFM 1 0 4 9x Dec 1 2009 SYSTEM OFF Press Run Select AUTO MODE L DEW POINT 36 F HIGH INLET TEMP DEW POINT 36 F 11 Air Inlet Outlet PSI Gauges Indicates that unit i...

Page 10: ...IGH DISCHARGE PRES HIGH SUPERHEAT EVAPORATOR FROZEN EMERGENCY STOP BAD PUMPDOWN SYSTEM FAULT Press the ALARM key to reset all alarms Press the RUN SELECT key to restart the dryer after an alarm Note if more than one alarm condition exists then the top line of the display will automatically cycle thru all active alarms Read System Parameters Press the READ key to cycle thru the system parameter val...

Page 11: ...TION 2 secs 1 thru 30 seconds DRAIN CYCLE 60 mins 0 thru 60 minutes MAX CONDENSER TEMP 100 F 0 thru 125 F MAX INLET TEMP 101 F 0 thru 125 F TEMPERATURE UNITS F F C PRESSURE UNITS psi psi kPa bars NETWORK ADDRESS 1 1 thru 247 Changing the User Settings Setting Description Use the UP and DOWN keys to change the setting Press the SETTINGS key when finished Select YES or NO to confirm YES selected sto...

Page 12: ...age Clearing the Maintenance Timer Press the ALARM RESET key to reset the maintenance timer and alarm Press YES to reset the timer to 6 months after maintenance has been performed Press NO to reset the timer to 8 hours until maintenance has been performed Dryer Load 67 HAS FILTER BEEN REPLACED YES NO ...

Page 13: ...should say OFF and the crankcase heater will now start heating THE CRANKCASE HEATER MUST BE SWITCHED ON 12 HOURS BEFORE STARTING THE DRYER Failure to comply with this rule may cause serious damage to the compressor 3 Remove side panel from unit 4 Some units are shipped with the refrigeration service valve tagged These tagged service valves must not be opened until the dryer is ready to be started ...

Page 14: ...o drop towards the set point Do not pass air through the dryer until it is stabilized Unit cycles 2 3 times 10 With the dryer turned on from the control panel and is stabilized you can now introduce compressed air to the dryer 11 Check the automatic drain for proper operation Drain should open at regular intervals based on the drain control settings Clean Y Strainer on drains after the first 4 hou...

Page 15: ... with the other adjustments unless you are familiar with refrigeration The controls interact with each other and although the effect of an adjustment may not be immediately obvious it will affect the dryer s performance CHARGE LIQUID REFRIGERANT ONLY DO NOT CHARGE WITH VAPOR See tag for correct refrigerant charge Unit needs to be pulled into vacuum 500 micron minimum The full charge might not be a...

Page 16: ...0ºF and Suction temperature 75ºF 40 minutes YES MANUAL DRAIN FAULT 17 Drain switch is closed for too long See Note 1 No Auto FROZEN EVAP 18 Dew Point 20ºF 10 minutes YES MANUAL HIGH CONDENSER TEMP 21 Ambient Water temperature is higher than setting 60 seconds No Auto HIGH INLET TEMP 22 Inlet temperature is higher than setting 60 seconds No Auto HIGH DIFFERENTIAL PRESSURE SWITCH 23 Input from PSID ...

Page 17: ...valve defective 8 Liquid line valve or coil defective 1 Clean condenser 2 Replace 3 Replace motor 4 Improve room ventilation 5 Replace 6 Fix water supply 7 Replace 8 Replace valve internals Repair Kit or coil HIGH SUPERHEAT 16 1 Refrigerant leak 2 Defective superheat probe 3 Poor contact of superheat probe 4 Faulty expansion valve 1 Locate leak Repair and recharge 2 Replace 3 Tighten probe to refr...

Page 18: ...18 REV B SCP 1200 3000 USER GUIDE 7 Optional Control Center ...

Page 19: ... MAIN SCREEN 5 DISPLAY ORIENTATION TYPICAL SCREEN DISPLAYS c EVENTS 6 EMERGENCY STOP STANDBY DEWPOINT OPTION not installed ACTIVE ALARMS DEWPOINT ALARMS NO FLOW d REVIEW ALARM LOG J Series Menus 6 e DISPLAY SENSOR VALUES K Series Menus 8 FLOW METER 4 20Ma 1 to 5 volt INPUT MAIN MENU 1 DEWPOINT SETTINGS D Series Menus 9 DEWPOINT SETPOINT 2 SETUP MENU E Series Menus 10 COMPANY INFORMATION 10 PHONE w...

Page 20: ...ISCHARGE PRESSURE P5 SUCTION PRESSURE P6 SEPARATOR DP FLOW 4 TEMPERATURE SETTINGS B Series Menus 15 T1 DRYER INLET SETPOINT T2 PRECOOLER SEPOINT T3 DRYER OUTLET SETPOINT T4 REFRIGERANT SETPOINT T5 SUCTION SETPOINT T6 AMBIENT H2O SETPOINT 5 VIEW ALARMS A Series Menus 15 HIGH DEWPOINT LOW FLOW E1 E2 DEWPOINT PROBE FAULT OPEN OR SHORT MOTOR OVERLOAD E3 SUPERHEAT OUT OF RANGE E4 LOW DEWPOINT E5 DRYER ...

Page 21: ... up Menu Level or Clear Resetable Alarm 5 Load Un Load Load Un Load Mode Selector 6 Thermal Bank Thermal Bank Mode Selector 7 Auto Run Auto Mode Selector Automatically Sequences to Demand 5 or 6 8 Drain Test Operates Both Drain System for Programmed Duration 9 Display Values Enters Sensor Menus Indicates Current Values Series K Screens 10 Review Alarm Log Enters Historical Log of Alarm Event Serie...

Page 22: ...ew and advance a menu level by depressing the SET button Returning to the Main Screen can be achieved at any time by depressing the Alarm RESET button These screens may be viewed at any time and at any state of operation The Main Screen of the Fan Inactive System prior to start up run mode is the NULL Screen above when returning to the Main Screen from viewing any of the above Pre Startup procedur...

Page 23: ...he dryers operations SYSTEM INACTIVE NULL EMERGENCY STOP AUTO RUN MODE LOAD UN LOAD MODE THERMAL BANK MODE SYSTEM OFF and ALARM SHUT DOWN 3 The third line is the process line INITIALIZING POWERSAVE ACTIVE or may be blank for all other normal operations 4 The forth line is dedicated to the current DEWPOINT value TYPICAL SCREEN DISPLAYS Below is a sampling of typical display screens showing some of ...

Page 24: ...pper left corner of the display as a screen ID The CONTR d REVIEW ALARM LOG J Series Menus When the Review Alarm Log pushbutton is depressed the J series screens will be displayed Each J screen shows the status of a possible alarm The UP DOWN arrow will allow scrolling through 16 different alarm conditions The number appearing next the DAYS SINCE LAST indicated the last time that the alarms condit...

Page 25: ...5 LOW PRESSURE DAYS SINCE LAST ALARM OUT YES J8 ALARM LOG E6 LOW PRESSURE DAYS SINCE LAST 0 ALARM OUT YES J9 ALARM LOG E7 HIGH PRESSURE DAYS SINCE LAST ALARM OUT YES There is a form C dry contact available for the user on K16 see schematic To DISABLE the ALARM OUT from energizing the Common Alarm relay use the SET and UP DOWN arrow buttons to disable any given alarm All alarms are factory default ...

Page 26: ...ALARM LOG E9 DRAIN FAULT DAYS SINCE LAST ALARM OUT YES J16 ALARM LOG MODEM FAULT DAYS SINCE LAST 1 ALARM OUT YES K1 Superheat 12ºF T4 Refrig 130ºF P4 Discharge 100 psi P5 Suction 96 psi R TYPE R404A K2 Superheat 12ºF T5 Suction 100ºF P5 Suction 100 psi COALESCER ELEMENT DIFFERENTIAL PRESSURE E DISPLAY SENSOR VALUES K Series Meus The DISPLAY VALUE pushbutton is a quick way to view groupings of sens...

Page 27: ...ORS Timer 23 59 h m C1 STNDBY C2 ONLINE C3 ONLINE C4 DISABL NOTE Auto Sequence Time can be selected between 1 72 hours See Compressor Menu s R1 R5 to ENABLE or DISABLE by pressing the SET CUSTOM ENGINEERED UNITS FLOW METER All Control Center s come standard with flow sensor input capabilities Simply hook up a 4 20mA loop or a 1 to 5 volt signal to the appropriate flow input see schematic wiring di...

Page 28: ...ATIONS MENU Press SET to Select E4 DRAIN SETUP MENU Press SET to select 1 DEW POINT MENU DEWPOINT The dryer will attempt to deliver a dew point relative to the DEWPOINT SET POINT value The range for this setting can be selected between 34ºF 1ºC to 50ºF 10ºC When the dew point indicated is at the set point value or less the panel LCD display will give a message POWERSAVE ACTIVE 2 SETUP MENU Screen ...

Page 29: ...MOTE Yes N A N A M7 ALARM 3 DP PROBE FAULT RELAY PAGER REMOTE Yes N A N A M10 ALARM 4 MOTOR FAULT RELAY PAGER REMOTE Yes N A N A M13 ALARM 1 E3 HI SUPERHEAT RELAY PAGER REMOTE Yes N A N A M16 ALARM 6 E4 LOW DP PUMPDOWN RELAY PAGER REMOTE Yes N A N A M19 ALARM 7 E5 DRYER OVERLOAD RELAY PAGER REMOTE Yes N A N A M22 ALARM 8 E6 LOW PRESSURE RELAY PAGER REMOTE Yes N A N A ...

Page 30: ...MOTE Yes N A N A M43 ALARM 15 E9 DRAIN FAULT RELAY PAGER REMOTE Yes N A N A M46 ALARM 16 MODEM FAULT RELAY PAGER REMOTE Yes N A N A H1 ENGLISH METRIC SELECT UNITS ENGLISH CALIBRATION MENU Each of the transducers in the system has their ranges set in the H series screens It is important that the value indicated in the screens match the maximum range of the transducer span If while servicing the dry...

Page 31: ...SI H5 Outlet Pressure Actual 0 psi Offset 0 psi Fullscale 200 psi H6 Outlet Pressure Actual 0 psi Offset 0 psi Fullscale 200 psi H7 Discharge Pressure Actual 3 psi Offset 0 psi Fullscale 600 psi H8 Discharge Pressure Actual 0 psi Offset 0 psi Fullscale 600 psi H9 Suction Pressure Actual 0 psi Offset 0 psi Fullscale 600 psi H10 Suction Pressure Actual 0 psi Offset 0 psi Fullscale 600 psi ...

Page 32: ... If Timed is selected the drain will activate to the Interval time setting for the period of time indicated in the Duration time setting If DEMAND is selected the drain will operate for the period of time indicated in the Duration time setting when a drain input signal is sensed from the demand drain float A DRAIN FAULT Alarm can occur if float doesnot respond as expected When a fault is detected ...

Page 33: ...pe DEMAND Interval m s 10 00 Duration 2 Sec I 5 Drain 1 On Delay m s 0 05 Auto Test h m 12 00 I 6 Drain 1 On Delay m s 0 05 Auto Test h m 12 00 I 7 Drain 1 On Delay m s 0 05 Auto Test h m 12 00 I 8 Drain 2 Type TIMED Interval m s 10 00 Duration 2 sec I 9 Drain 2 Type TIMED Interval m s 10 00 Duration 2 sec I 10 Drain 2 Type TIMED Interval m s 10 00 Duration 2 sec ...

Page 34: ...05 Auto Test h m 12 00 I 13 Drain 1 On Delay m s 0 05 Auto Test h m 12 00 I 14 Drain 2 On Delay m s 0 05 Auto Test h m 12 00 3 SENSOR SETTINGS C1 P1 LOW INLET Value 100 psi Alarm Set 50 psi C2 P1 HIGH INLET Value 100 psi Alarm Set 101 psi C3 P4 DISCHARGE Value 240 psi Alarm Set 350 psi SENSOR SETTINGS Press SET to select ...

Page 35: ...scfm C7 AUX 1 SENSOR Enabled NO VALUE OPEN C8 AUX 1 ALARM Low Alarm 0 High Alarm 100 Delay m s 00 05 C9 AUX 1 ALARM Low Alarm 0 High Alarm 100 Delay m s 00 05 C10 AUX 1 ALARM Low Alarm 0 High Alarm 100 Delay m s 00 05 C11 AUX 2 SENSOR Enabled NO Value C12 AUX 2 ALARM Low Alarm 0 High Alarm 100 Delay m s 00 05 FLOW INPUT ENABLE If Value indicates Fault No sensor FLOW ALARM SET POINT ...

Page 36: ...0 High Alarm 100 Delay m s 00 05 TEMPERATURE SETTINGS Press SET to select B1 T1 DRYER INLET Value 72ºF Alarm Set 120ºF B2 T3 DRYER OUTLET Value 86ºF Alarm Set 120ºF B3 T4 REFRIG Value 87ºF Alarm Set 130ºF B3 T4 REFRIG Value 87ºF Alarm Set 130ºF VIEW ACTIVE ALARMS Press SET to select 4 TEMPERATURE SETTINGS 5 VIEW ALARMS ...

Page 37: ...BE SHORT Press RESET to Clear A4 ACTIVE ALARMS MOTOR OVERLOAD Press RESET to Clear A5 ACTIVE ALARMS E3 SUPERHEAT HIGH Press RESET to Clear A5 ACTIVE ALARMS E3 SUPERHEAT LOW Press RESET to Clear A6 ACTIVE ALARMS E4 LOW DEWPOINT Press RESET to Clear A3a SYSTEM SHUTDOWN Requires a manual reset A3b SYSTEM SHUTDOWN Requires a manual reset A4 SYSTEM SHUTDOWN Requires a manual reset A5a SYSTEM SHUTDOWN R...

Page 38: ...CTIVE ALARMS W2 HIGH AIR IN PSI Self Resetting Press RESET to Exit A12 ACTIVE ALARMS W3 COALESCER PSID Press RESET to Clear A13 ACTIVE ALARMS W4 HIGH AIR IN ºF Self Resetting Press RESET to Exit A14 ACTIVE ALARMS W5 HIGH AMBIENT H2O Self Resetting Press RESET to Exit A15 ACTIVE ALARMS DRAIN FAULT 1 Self Resetting Press RESET to Exit A7 SYSTEM SHUTDOWN Requires a manual reset A8 SYSTEM SHUTDOWN Req...

Page 39: ...MPR 4 DISABLED R2 COMPR 1 ENABLED COMPR 2 ENABLED COMPR 3 ENABLED COMPR 4 DISABLED R3 COMPR 1 ENABLED COMPR 2 ENABLED COMPR 3 ENABLED COMPR 4 DISABLED R4 COMPR 1 ENABLED COMPR 2 ENABLED COMPR 3 ENABLED COMPR 4 DISABLED R5 AUTO SWITCH TIME 24 Hrs A15b Drain 2 FAILURE A16 Drain Requires a manual reset SELECT ENABLE or DISABLE Auto Sequence Time can be selected between 1 72 hours NOTE When set to TES...

Page 40: ...Also make sure that personnel performing the mainte nance have read the maintenance section of the manual Some of the maintenance tasks will require the refrigeration system to run but when not required turn the unit off before proceeding Upon completion of the maintenance tasks be sure that the machine has been properly reassembled prior to restarting and reintroducing air Description of Service ...

Page 41: ...rom the housing Install the replacement element Reinstall the filter cap and wing nut Reinstall the filter cover Condensing Coil Air Cooled Units The condensing coil should be cleaned weekly Ensure that air pressure is removed from the system prior to cleaning the condenser The condenser can be cleaned by using a vac uum or compressed air If the condenser is not clean after it is blown out with co...

Page 42: ...ressure Low Pressure Fan Control AC units only The refrigeration pressure switches should be checked monthly to ensure that they are ad justed to the proper settings Please refer to the applicable electrical drawings for your unit Compressor Oil Level The oil level in the compressor should be checked daily The refrigeration system should never need oil unless the system is leaking or has been rece...

Page 43: ...43 REV B SCP 1200 3000 USER GUIDE Maintenance Log Service Performed Date Parts Replaced Initials ...

Page 44: ...44 REV B SCP 1200 3000 USER GUIDE Maintenance Log Service Performed Date Parts Replaced Initials ...

Page 45: ...45 REV B SCP 1200 3000 USER GUIDE 9 Associated Drawings ...

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Page 79: ...rant suction filter DP28305 DP28315 B replaceable core Refrigerant liquid line drier DP28135 DP28135 DP28315 C replaceable core Fan 1 pressure switch DP40080 Fan 2 pressure switch DP40081 High refrigerant pressure switch DP40051 AC DP401030 WC Low refrigerant pressure switch DP40026 AC DP401030 WC Dual air pressure gauge DP42100 P DP42100 P Electronic controller DP5550 DP5550 Dew point temperature...

Page 80: ...80 REV B SCP 1200 3000 USER GUIDE 11 Warranty and Product Registration ...

Page 81: ...t Padova Italy 39 049 9712 111 www parker com hzd Hiross Zander Essen Business Unit Essen Germany 49 2054 9340 www parker com hzd Engine Filtration Water Purification Racor Dewsbury England 44 0 1924 487 000 www parker com rfde Racor Research Development Stuttgart Germany 49 0 711 7071 290 10 www parker com rfde Hydraulic Filtration Hydraulic Filter Arnhem Holland 31 26 3760376 www parker com hfde...

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