Bulletin TI-NITROFLOW TG2-G
Installation, Operation and Maintenance Manual
TI-NITROFLOWTG2
www.labgasgenerators.com
11
1-800-343-4048
If necessary, wipe the generator with a clean, dry cloth on an as-needed basis. Do not use
water, aerosols or other cleaning agents on the unit. Use of any liquid detergent to clean
the unit could pose an electrical hazard.
Cleaning
5,000 Hour Service Instructions
1
Remove the upper side compressor access panel (see Figure 1).
2
By hand, push-in and rotate one intake filter cap to remove. Undo latch to remove second
intake filter cap (see Figure 11).
3
Replace the old filter elements with a new one, reverse steps to reassemble.
Intake Filter
Figure 11
Figure 12
Figure 13
1
Remove the top panel on the unit by removing two screws at the rear with a phillips head
screwdriver and pulling top panel to the rear.
2
Remove the black nylon tube from the drain port of the filter housing by pushing the collet
of the fitting towards the body of the fitting, and pulling on the tube to release it (see Figure 12).
3
Remove the compressed air inlet tube from the elbow (see Figure 12).
4
LOOSEN (do not remove) three hex head screws located at the front of the cabinet (See Figure 13).
5
Disconnect the water separator tube & prefilter tubes from the rear of the generator (See Figure 8).
6
Remove two screws from the rear panel with a phillips head screwdriver.
7
Pull cabinet to the rear and lift off of compressor cabinet. Be cautious of exterior pre-filters.
8
Check belt tension (see figure 14) using a belt tension gauge or the deflection method.
Tension gauge should indicate minimum 45 lbs. If using the deflection method, 3.0-3.38 lbs
force at mid span should yield 7/32” belt deflection.
9
When making adjustments to the belts, make sure that pulley misalignment is no more than
1/16” and that both pulleys are not misaligned by more than 1/16” also (see Figure 15)
10
Adjust tension if required by adjusting motor bracket. Replace belts if needed.
Belts
Figure 14