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Parker 512C Series, Technical Manual

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Getting Started

  

512C Series Converter 

About this Manual 

This manual is intended for use by the installer of the 512C converter. It assumes a reasonable 
level of understanding in these disciplines. 

Note:

 

Please read all Safety Information before proceeding with the installation and operation 
of this unit. 

Enter the “Model No” from the rating label into the table at the front of this manual. It is 
important that you pass this manual on to any new user of this unit. 

This manual is for the following models from the 512C Converter Series: 

512C/04 

4A DC Full Load Current 

512C/08 

8A DC Full Load Current 

512C/16 

16A DC Full Load Current 

512C/32 

32A DC Full Load Current 

Initial Steps 

Use the manual to help you plan the following: 

Installation 

Know your requirements: 

•

 

certification requirements, CE/UL/CUL conformance 

•

 

mount in an enclosure 

•

 

conformance with local installation requirements 

•

 

supply and cabling requirements 

How the Manual is Organised 

The manual is divided into chapters and paragraphs. Page numbering restarts with every 
chapter, i.e. 5-3 is Chapter 5, page 3. 

www.comoso.com

Summary of Contents for 512C Series

Page 1: ...n Ltd Although every effort has been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or correct omissions Parker SSD Drives cannot accept responsibility for damage injury or expenses resulting therefrom WARRANTY Parker SSD Drives warrants the goods against defects in design materials and workmanship for the period of 12 months from the date of de...

Page 2: ...alled for your own information Unit used as a refer to Certification for the Converter RComponent RRelevant Apparatus Unit fitted RWall mounted REnclosure Application Area The equipment described is intended for industrial motor speed control utilising AC induction or AC synchronous machines Personnel Installation operation and maintenance of the equipment should be carried out by qualified person...

Page 3: ...s for the product s operation are correctly installed All control and signal terminals are SELV i e protected by double insulation Ensure all external wiring is rated for the highest system voltage Thermal sensors contained within the motor must have at least basic insulation All exposed metalwork in the Inverter is protected by basic insulation and bonded to a safety earth RCDs are not recommende...

Page 4: ...NGTHECONVERTER 3 1 Mechanical Installation 3 1 Mounting the Converter 3 2 Filter Installation 3 2 Electrical Installation 3 4 Recommendations 3 4 OPERATINGTHECONVERTER 4 1 Pre Installation Planning 4 1 Basic Wiring Diagrams 4 1 Basic Connection 4 1 Setting Up Commissioning 4 2 Option Switches 4 2 Speed Feedback Scaling 4 2 Speed Feedback Source 4 2 Zero Output Source 4 2 Current Scaling 4 2 Curren...

Page 5: ...urning the Unit to Parker SSD Drives 8 1 Disposal 8 1 REPLACEMENTOF512WITH512C 9 1 512C 512 Terminal Differences 9 1 Functional Differences 512C 512 9 2 BLOCKDIAGRAM 10 1 Block Diagram 10 1 TECHNICALSPECIFICATIONS 11 1 Environmental Requirements 11 1 Operating Conditions 11 1 Terminal Tightening Torques 11 2 Electrical Ratings 11 3 CERTIFICATIONFORTHECONVERTER 12 1 EMC and the CE Mark 12 1 CE EMC ...

Page 6: ...Contents Contents Page Cont 6 www comoso com ...

Page 7: ...nt from the motor after approximately 60 seconds Converter protection is provided by a Instantaneous Overcurrent trip circuit overriding control in the event of a Short Circuit Optional Equipment Item Part Number UL Compression Lug Kits See page 12 3 for more information LA389745U016 LA389745U032 EMC Installation Guidelines for Modules and Systems A Parker SSD Drives application manual detailing E...

Page 8: ...any new user of this unit This manual is for the following models from the 512C Converter Series 512C 04 4A DC Full Load Current 512C 08 8A DC Full Load Current 512C 16 16A DC Full Load Current 512C 32 32A DC Full Load Current Initial Steps Use the manual to help you plan the following Installation Know your requirements certification requirements CE UL CUL conformance mount in an enclosure confor...

Page 9: ...ALS AUXILIARY SUPPLY HEATSINK LEGEND PLATE CONTROL FIXING POINTS PCB PROTECTIVE GROUND P1 P8 1 8 ON 1 2 3 LED LED1 STALL TRIP LED2 POWER ON LED3 OVERCURRENT TRIP P1 RAMP UP P2 RAMP DOWN P3 SPEED STABILITY P4 CURRENT LIMIT P5 IR COMPENSATION P6 MINIMUM SPEED P7 MAXIMUM SPEED P8 ZERO SPEED OFFSET MAINS OR AUXILIARY SUPPLY AUX MAINS 380 415V 220 240V 110 120V SELECTOR OFF T1 T24 Figure 2 1 View of Co...

Page 10: ... Overload None 100 Continuous consideration must be given to motor when operating at low speed Inputs Outputs Analogue Inputs Setpoint Ramp 0 to 10V 100Kohm Auxiliary Speed Setpoint 0 to 10V 100Kohm Current Limit 0 to 7 5V 50Kohm Tachogenerator Input 0 to 350Vdc 110Kohm Analogue Outputs Speed 0 to 10V 5mA Current SW8 Off 0 to 5V 0 to Idc 5mA Current SW8 On 0 to 5V 0 to Ical 5mA Setpoint Ramp 0 to ...

Page 11: ...No Variable Description 1 512C Generic product 2 XX Two numbers specifying the current output for example 04 4Amp 08 8Amp 16 16Amp 32 32Amp 3 XX Two numbers specifying mechanical package including livery and mechanical package style and any option installed over and above the standard features of the product Two numbers Livery 00 Standard Parker SSD Drives livery 01 99 Defined customer liveries 4 ...

Page 12: ...ical Installation 512C EUROTHERM DRIVES A C C B D E F G PRODUCT OVERALL DIMENSIONS FIXING CENTRES SIZE SLOT DETAIL A B C D E F G 512C 04 240mm 160mm 90mm 210mm 148mm M6 15mm 7mm 512C 08 240mm 160mm 90mm 210mm 148mm M6 15mm 7mm 512C 16 240mm 160mm 90mm 210mm 148mm M6 15mm 7mm 512C 32 240mm 160mm 130mm 210mm 148mm M6 15mm 7mm Table 3 1 Product Dimensions www comoso com ...

Page 13: ... Degree 2 environment Avoid vibration Filter Installation L1 L2 PEPE LINE LOAD 4 Holes M6 Insert 4 Holes M6 Clearance 230mm Leads M5 Ring Lugs A B C D L W E H PE L1 L2 Black Red Green Yellow Product Filter Watt Loss Overall Dimensions Fixing Centres Product Fixing Terminal L W H E A B C D 512C 04 CO389113 18W 264 165 45 240 253 120 210 148 4mm2 512C 08 CO389113 18W 264 165 45 240 253 120 210 148 4...

Page 14: ...ns Disconnect the controller before carrying out electrical measurement e g insulation resistance 512C 04 512C 08 512C 16 512C 32 Overall Width 160mm Overall Height 240mm Overall Depth 90mm 90mm 90mm 130mm Weight 1 5Kg 1 5Kg 1 6Kg 2 9Kg Airflow Clearance 75mm above and below Mounting Centres 210mm vertical x 148mm horizontal Control Terminals Screw Terminals will accept 2 5mm2 stranded wire Termin...

Page 15: ...e point The controller is designed for armature current form factor of 1 5 or less It is recommended that a armature choke be fitted where a form factor of less than 1 5 current cannot be guaranteed Due to the earth leakage currents the controller and filter should be permanently earthed This can be achieved by either connecting two earthing conductors of the required value see table 11 1 or conne...

Page 16: ... link 380 415V 220 240V or 110 120V connect a low power Autotransformer to generate a standard voltage Connect the output of the Autotransformer to the AUX terminal Move the Supply Selector from MAINS to AUX Select the appropriate voltage via the transformer tapping link The Autotransformer must be connected to the same phase as the incoming power to provide correct coding to the controller d It i...

Page 17: ...generator and armature voltage feedback Speed Feedback Source SW3 OFF Tachogenerator Controller uses Tachogenerator Feedback for Speed Control SW3 ON Armature Voltage Controller uses Armature Voltage Feedback for Speed Control Zero Output Source SW4 OFF Zero Output Zero Setpoint Output SW4 ON Zero Output Zero Speed Output Current Scaling FULL LOAD CURRENT CONTROLLER OPTION SW5 SW6 SW7 04 08 16 32 ...

Page 18: ...ility Optimises Speed Loop Stability Excessive adjustment may lead to instability Same as 512 P4 I Limit Rotate Clockwise to increase Maximum Output Current With no additional connection to Torque Current Limit Terminal T7 the Upper Limit is 110 To achieve the 150 maximum connect T7 to 7 5V Same as 512 P5 IR Compensation Optimises speed regulation against load change when using Armature Voltage Fe...

Page 19: ...lable it is recommended to blow over the commutator Check the brushes are properly seated and that the brush spring tension is adequate If possible check that the motor and vent fan if fitted can be turned freely by hand Preparation Machine Check That rotation of the motor in either direction will not cause damage That nobody else is working on another part of the equipment that will be affected b...

Page 20: ...tarts to rotate If the motor increases speed to more than 10 of full speed immediately turn current limit P4 fully anticlockwise and or remove Run signal terminal 5 immediately If overspeeding occurred while using a tachogenerator for speed feedback correct the wiring as follows Problem Action Direction correct but overspeeding Reverse tacho polarity only Direction incorrect and overspeeding Rever...

Page 21: ...ote The IR compensation potentiometer P5 must be fully anticlockwise in Tachogenerator control adjustment will cause instability Monitor the armature current as indicated on terminal 6 the current meter output verify that that at steady state the current does not exceed the controller rating i e the voltage on T6 is not greater than 5V with SW8 OFF www comoso com ...

Page 22: ... the Speed Loop if Speed control is lost a Stall condition is determined a Trip will occur after 60 seconds The motor may not be stationary LED2 POWER ON Illuminated when power supplied to Auxiliary Supply either directly or via the Auxiliary terminal LED3 OVERCURRENT Illuminated when Armature Current exceeds 3 times Calibrated Current STALL POWER ON OVERCURRENT www comoso com ...

Page 23: ...0V Common Analogue Digital Signal Common T9 Setpoint Ramp O P Analogue Output 0 to 10V 0 to 100 Ramped Setpoint 5mA output S C protected T10 Aux Speed Setpoint Analogue Input 0 to 10V 0 to 100 Speed approx 100 kohm T11 0V Common Analogue Digital Signal Common T12 Total Setpoint O P Analogue Output 0 to 10V 0 to 100 Speed 5mA output S C protected T13 Setpoint Ramp I P Analogue Input 0 to 10V 0 to 1...

Page 24: ...tive Motor Armature Negative Output Field Terminals Auxiliary Supply TERMINAL FUNCTION DESCRIPTION NOTES F Field Positive Motor Field positive DC Output F Field Negative Motor Field negative DC Output FL1 Field Rectifier Supply Mains Supply Input Field Rectifier FL2 Field Rectifier Supply Mains Supply Input Field Rectifier Aux L1 Auxiliary Supply Auxiliary Supply Input to Control Transformer Auxil...

Page 25: ...h Stall LED1 Illuminated Incorrect Current Calibration Check Programming Switches SW5 6 7 Motor Jammed Free Obstruction Incorrect Feedback Voltage Calibration Check Feedback Voltage Calibration Switches SW1 2 Note These Switches must be set for both Tachogenerator Armature Voltage Feedback Maximum Controller Output Exceeded Check compatibility of Motor Voltage to Controller Output Voltage Faulty T...

Page 26: ... materials or at least an antistatic enclosure Do not allow packaging chips to enter the unit Disposal This product contains materials which are consignable waste under the Special Waste Regulations 1996 which complies with the EC Hazardous Waste Directive Directive 91 689 EEC We recommend you dispose of the appropriate materials in accordance with the valid environmental control laws The followin...

Page 27: ...int O P 12V Undesirable to Provide access to PS Rails Total Setpoint Output is a useful alternative T13 Setpoint Ramp I P Setpoint Ramp I P T14 10V Reference 10V Reference T15 Stall Reset Stall Reset Signal Level Revised T16 10V Reference 12V Undesirable to provide access to PS Rails 10V Reference useful alternative T17 Not Connected Not Connected T18 Not Connected Health Relay N C Relay removed T...

Page 28: ... must be provided externally WARNING THE 512C IS NOT A DIRECT REPLACEMENT FOR THE 512 IT IS FUNCTIONALLY EQUIVALENT WHEN A 512C IS USED TO REPLACE A 512 WITH THE HEALTH AND OR ZERO SPEED RELAYS UTILISED EXTERNAL RELAYS MUST BE PROVIDED CARE MUST ALSO BE TAKEN TO AVOID CONNECTING LIVE PARTS TO THE RELAY OUTPUT DRIVER TERMINALS 1 3 4 5 6 7 8 9 10 11 12 14 15 16 19 23 13 RUN Speed Relay Health Relay ...

Page 29: ...RIP OVER CURRENT TRIP LED 3 OVER CURRENT CURRENT LOOP PI CURRENT SCALING SW5 SW6 SW7 CALIBRATED ARMATURE CURRENT 1 V 1 V SPEED OFFSET P8 SPEED RANGE SCALE P7 N MAX ARM VOLTAGE TACHO FILTER TACHO SW1 SW2 SW3 1 5V 100 CURRENT METER SW8 REAL ARMATURE CURRENT ARMATURE VOLTAGE FILTER VA 50 FILTER LINEAR RAMP ISOLATION BOUNDARY 10V P4 CURRENT LIMIT 150 CURRENT CLAMP SPEED LOOP PI P3 STAB P5 IR COMP SETP...

Page 30: ...ferenced TN supply 480Vac L N Earth referenced TN Wiring Control Cabling 0 75sq mm minimum Power cable to be minimum 600V AC rated at 1 5 x armature current High speed semi conductor fuses of the correct rating are recommended controller semi conductor protection as the 512C is not internally fused The suitability of the semi conductor fuse branch protection should be decided by the installer Ensu...

Page 31: ...und 6mm2 10AWG 512C 32 Supply 48A 16mm2 6AWG LA057605U050 50A fuse CH390054 Motor 32A 16mm2 6AWG Ground 16mm2 6AWG ALL Field 3A 1 5mm2 16AWG LA054664 10A CH230014 Table 11 1 Recommended Cable Sizes Note The cable sizes shown are based on a Form Factor of 1 5 and an overload allowance of 110 giving a multiplier of 1 65 they are selected for the notional rating of each controller Smaller cable may b...

Page 32: ... to 4A in 0 5A steps 1 to 8A in 1A steps 2 to 16A in 2A steps 4 to 32A in 4A steps Nominal Motor Power at 320 Vdc Armature Pm Hp 1 125kW 1 1 2 Hp 2 25 kW 3 Hp 4 5 kW 6 Hp 9 kW 12 Hp Overload 150 for 60 seconds Field Current If 3 A dc Field Voltage Vf 0 9 X Supply Voltage Vs Maximum Armature Form Factor 1 5 Thyristor I2t 300 A2s Typical Controller Dissipation at Ia 15W 2 25W 2 50W 2 75W 2 Earth Lea...

Page 33: ...ic function to the end user who must demonstrate conformance to the EMC directive However in a minority of cases single drives may have intrinsic function to the end user An example is that of add on intrinsic function where an existing fixed speed motor application such as a fan or a pump is converted to variable speed with an add on drive module CEMEP validity field 1 In this application Parker ...

Page 34: ...82 1 1992 AND prEN50082 2 1992 EMC INSTALLATION GUIDELINES STATEDIN MANUAL EMC CHARACTERISTICS STATED IN MANUAL OPTIONAL SSD FILTERS AVAILABLE TO ASSIST USERS IN CONFORMANCE WITH THE EMC DIRECTIVE A GLOBAL EMCSOLUTION MAYBE ADVANTAGEOUS CEMEP VALIDITY FIELDS 2 3 AND 4 THE SSD MANUFACTURERS DECLARATION FOR EMC IS VALID FORTHE SPECIFIED MODULE WHEN INSTALLEDCORRECTLY NO EMC CE MARK APPLIEDTO SSD MOD...

Page 35: ...nal Relay but this combination cannot be evaluated by UL hence it is the responsibility of the installer local inspector to determine whether the combination is in compliance with the National Electric Code or Local Code requirements Short Circuit Protection Requirements UL Listed JDDZ non renewable cartridge fuses rated 300V AC or 600V AC as appropriate depending on the rated input voltage of the...

Page 36: ...iance when the unit is used as a component We Parker SSD Drives address as below declare under our sole responsibility that the above Electronic Products when installed and operated with reference to the instructions in the Product Manual provided with each piece of equipment is in accordance with the relevant clauses from the following standard BSEN61800 3 2004 The above Electronic Products are c...

Page 37: ... Page 3 5 Special Considerations for Installations Requiring Compliance with UL Standards considerable changes to this section 10986 15 7 97 FEP SG 6 Manual brought in line with new manual layout 13636 21 10 99 FEP JMc 7 Removed Dan Slattery from the Certificates 13908 Added address list to back cover 13164 Page 12 3 added UL fusing information table 15016 13 04 00 FEP CM 8 Page 4 1 New autotransf...

Page 38: ...512C Series Converter www comoso com ...

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