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Parker 401XR Series, Product Manual

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401/402XR Series Product Manual  

 

 

3 

 

www.parkermotion.com 

 

Parker Hannifin Corporation 

1140 Sandy Hill Road 
Irwin, PA 15642 

401/402XR Series Product Manual 

 

Table of Contents 

 

REVISION NOTES ............................................................................................................................................................................... 4

 

CHAPTER 1 - INTRODUCTION ........................................................................................................................................................ 5

 

P

RODUCT 

D

ESCRIPTION

 ........................................................................................................................................................................ 5

 

U

NPACKING

 .......................................................................................................................................................................................... 5

 

R

ETURN 

I

NFORMATION

 ......................................................................................................................................................................... 6

 

R

EPAIR 

I

NFORMATION

 .......................................................................................................................................................................... 6

 

W

ARNINGS AND 

P

RECAUTIONS

 ............................................................................................................................................................. 6

 

S

PECIFICATION 

C

ONDITIONS AND 

C

ONVERSIONS

 ................................................................................................................................... 6

 

A

SSEMBLY 

D

IAGRAMS

 .......................................................................................................................................................................... 7

 

CHAPTER 2 - 400XR SERIES TABLE SPECIFICATIONS ............................................................................................................ 8

 

O

RDER 

N

UMBER 

N

OMENCLATURE

 ........................................................................................................................................................ 8

 

D

IMENSIONAL 

D

RAWINGS

 .................................................................................................................................................................... 9

 

G

ENERAL 

T

ABLE 

S

PECIFICATIONS

 ....................................................................................................................................................... 13

 

401-402XR Series Technical Data ........................................................................................................................................................................ 15

 

G

ROUND 

B

ALLSCREW 

D

RIVE

 .............................................................................................................................................................. 15

 

CHAPTER 3 - COMPONENT SPECIFICATIONS ......................................................................................................................... 17

 

L

INEAR 

E

NCODERS

 ............................................................................................................................................................................. 17

 

Z-Channel Position Reference .............................................................................................................................................................................. 17

 

Linear Encoder Speed Limit.................................................................................................................................................................................. 18

 

Linear Encoder Wiring Diagram .......................................................................................................................................................................... 18

 

L

IMIT 

&

 

H

OME 

S

ENSORS

 .................................................................................................................................................................... 19

 

S

ENSOR 

P

ACK 

C

ABLE 

W

IRING 

D

IAGRAM

 ............................................................................................................................................ 20

 

N

OTE

:

 

L

IMIT 

2

 IS THE LIMIT SWITCH ON THE CONNECTOR END OF THE SENSOR PACK HOUSING

. ............................................................. 20

 

C

OUPLINGS

 ......................................................................................................................................................................................... 20

 

CHAPTER 4 - BASE MOUNTING PROCEDURES ....................................................................................................................... 22

 

M

OUNTING 

S

URFACE 

R

EQUIREMENTS

 ................................................................................................................................................. 22

 

B

ASE 

M

OUNTING 

M

ETHODS

 ............................................................................................................................................................... 22

 

Base thru holes ..................................................................................................................................................................................................... 22

 

Riser Blocks .......................................................................................................................................................................................................... 22

 

CHAPTER 5 - COMPONENT MOUNTING PROCEDURES ....................................................................................................... 24

 

C

ENTER 

D

RIVE 

M

OTOR 

M

OUNTING

 .................................................................................................................................................... 24

 

L

IMIT

/H

OME 

S

WITCH 

M

OUNTING 

P

ROCEDURE

 .................................................................................................................................... 24

 

CHAPTER 6 – INTERNAL ACCESS AND LUBRICATION ........................................................................................................ 25

 

I

NTERNAL 

A

CCESS 

P

ROCEDURE

 .......................................................................................................................................................... 25

 

S

QUARE 

R

AIL 

B

EARING 

L

UBRICATION

 ................................................................................................................................................ 25

 

G

ROUND 

B

ALLSCREW 

L

UBRICATION

................................................................................................................................................... 25

 

APPENDIX A - INTERNAL PROTECTION ................................................................................................................................... 26

 

Using the "IP Ship Kit" ......................................................................................................................................................................................... 27

 

APPENDIX B  - ACCESSORIES & SPARE PARTS....................................................................................................................... 28

 

M

OUNTING 

B

RACKET 

C

ONFIGURATION

 ............................................................................................................................................... 28

 

M

OUNTING 

B

RACKET 

D

IMENSIONS

 ..................................................................................................................................................... 29

 

COMPLIANCE INFORMATION ..................................................................................................................................................... 31

 

Summary of Contents for 401XR Series

Page 1: ...Manual No 100 5316 01 Rev E 401 402XR Series Product Manual Effective Jan 24 2018 Supersedes July 30 2013 Electromechanical Positioning Systems ...

Page 2: ...oration or its licensors and may not be copied disclosed or used for any purpose not expressly authorized by the owner thereof Since Parker Hannifin Corporation constantly strives to improve all of its products we reserve the right to change this product manual and equipment mentioned therein at any time without notice For assistance contact Parker Hannifin Corporation 1140 Sandy Hill Road Irwin P...

Page 3: ... Z Channel Position Reference 17 Linear Encoder Speed Limit 18 Linear Encoder Wiring Diagram 18 LIMIT HOME SENSORS 19 SENSOR PACK CABLE WIRING DIAGRAM 20 NOTE LIMIT 2 IS THE LIMIT SWITCH ON THE CONNECTOR END OF THE SENSOR PACK HOUSING 20 COUPLINGS 20 CHAPTER 4 BASE MOUNTING PROCEDURES 22 MOUNTING SURFACE REQUIREMENTS 22 BASE MOUNTING METHODS 22 Base thru holes 22 Riser Blocks 22 CHAPTER 5 COMPONEN...

Page 4: ...rts updated mounting bracket configurations updated mounting bracket dimensions Rev 3 Effective November 17 2004 Modified Limit Home Sensors section to include new 4 wire sensor Updated sensor pack cable diagram for Limit 1 and Limit 2 Changed all logos to Parker only Changed web address to www parkermotion com and removed division name from company address Rev 4 Effective July 30 2013 Clarified w...

Page 5: ...d semi conductor and instrumentation markets Unpacking Unpacking Carefully remove the positioner from the shipping crate and inspect the unit for any evidence of shipping damage Report any damage immediately to your local authorized distributor Please save the shipping crate for damage inspection or future transportation Standard handling and lifting practices should be employed product may be hea...

Page 6: ...components such as brakes encoders and limit home switches must be strain relieved Failure to strain relieve electrical wires or cables may result in component failure and or possible personal injury Pinch points Product does have pinch areas where moving elements relative to each other come together Take precaution Unexpected Motion Product can begin motion without warning due to an electrical or...

Page 7: ...40 Sandy Hill Road Irwin PA 15642 Specifications are Point of Measurement Dependent Catalog Specifications and Specifications in this manual are measured in the center of the carriage 37 5mm above the carriage surface All measurements taken at any other location may deviate from these values Assembly Diagrams ...

Page 8: ...Product Manual Chapter 2 401 402XR Series Table Specifications 8 www parkermotion com Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 Chapter 2 400XR Series Table Specifications Order Number Nomenclature ...

Page 9: ...401 402XR Series Product Manual Chapter 2 401 402XR Series Table Specifications 9 www parkermotion com Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 ...

Page 10: ...401 402XR Series Product Manual Chapter 2 401 402XR Series Table Specifications 10 www parkermotion com Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 Dimensional Drawings ...

Page 11: ...401 402XR Series Product Manual Chapter 2 401 402XR Series Table Specifications 11 www parkermotion com Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 ...

Page 12: ...401 402XR Series Product Manual Chapter 2 401 402XR Series Table Specifications 12 www parkermotion com Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 ...

Page 13: ...way Torque Nm in oz 0 03 4 2 0 086 12 0 0 03 4 2 0 086 12 0 Max Running Torque Nm in oz 0 028 4 0 0 08 11 3 0 028 4 0 0 08 11 3 Linear Bearing Coefficient of Friction 0 01 0 01 0 01 0 01 Ballscrew Diameter mm 2 mm lead 5 or 10 mm lead 6 8 NA 12 6 8 NA 12 Output Shaft Diameter mm 5 6 5 6 Carriage Weight kgf lbs 0 045 0 1 0 11 0 25 0 045 0 1 0 11 0 25 Travel mm Positional Accuracy m Straightness Fla...

Page 14: ...401 402XR Series Product Manual Chapter 2 401 402XR Series Table Specifications 14 www parkermotion com Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 ...

Page 15: ...ht of all positioning elements that contribute to the load supported by the primary axis The life load charts are used to establish the table life relative to the applied loads 1000 10000 100000 1000000 10000000 100000000 1E 09 0 50 100 150 200 250 300 350 400 Life Km N Thrust Load 401XR 2mm Lead 401XR 5mm Lead 402XR 5mm Lead 402XR 10mm Lead 1000 10000 100000 1000000 10000000 100000000 1E 09 1E 10...

Page 16: ... Corporation 1140 Sandy Hill Road Irwin PA 15642 Ground Ballscrew Drive Technical Data Topic Maximum Screw Speed Revs Sec 401 402 Travel mm 2 mm lead 10 mm lead 5 mm lead 10 mm lead rps mm s rps mm s rps mm s rps mm s 50 70 140 100 70 140 70 350 150 70 140 70 350 200 70 700 70 350 300 70 700 70 700 400 55 550 600 30 300 ...

Page 17: ...l is a unidirectional device This means that the final homing direction must occur in one direction The 401 402XR is set so that the final home direction is to be toward the non motor end of the table The repeatability of the Z channel is equal to 2 resolution counts of the encoder except for 0 1 micron scales which have a repeatability of 1 microns Thus the repeatability of the Z channel equals E...

Page 18: ...ontrol input should have to operate properly with the encoder output at maximum speeds This frequency is post quadrature to determine pre quadrature divide above values by 4 Above frequencies include a safety factor for encoder tolerances and line loses 2 Maximum encoder speed may exceed maximum speed of positioner See page 11 General Table Specifications for maximum screw speed Linear Encoder Wir...

Page 19: ...nclosed in a sensor pack that is bolted to the side of the table These sensors are adjustable along the length of the sensor pack Wire terminates in a 5 pin connector extension cable included N O N C Options Normally Open N O switches are typically used as home sensors and are typically located between the limit sensors Normally Closed N C switches are generally used as defense circuits to prevent...

Page 20: ...Cable Wiring Diagram Note Limit 2 is the limit switch on the connector end of the sensor pack housing Couplings Coupling Grade Style Standard Grade Oldham Catalog Coupling Code Bore Diameter Motor Side Outside Diameter mm Length mm Rated Torque Nm Torsional Windup Nm Rad Misalignment Specifications Lateral mm Axial mm Angular C2 0 250 19 22 1 69 115 0 203 0 102 0 5o ...

Page 21: ...03 0 102 0 5o Coupling Grade Style Precision Grade Bellows Catalog Coupling Code Bore Diameter Motor Side Outside Diameter mm Length mm Rated Torque Nm Torsional Windup Nm Rad Misalignment Specifications Lateral mm Axial mm Angular C3 0 250 20 26 1 5 748 0 1 0 25 1 2o C5 0 375 20 26 1 5 748 0 1 0 25 1 2o C25 5 mm 20 26 1 5 748 0 1 0 25 1 2o 401XR only 402XR only Output Shaft Diameter 401XR 5mm 402...

Page 22: ...overhung portion of the Y axis may not met specifications due to the additional error caused by deflection and non support of the base Contact Parker Hannifin Corporation for guidelines on specifications of overhang applications Base Mounting Methods Base thru holes The 401 402XR tables have counter bored holes in the base of the unit See Dimensional Drawings Chapter 2 for hole locations See Inter...

Page 23: ...401 402XR Series Product Manual Chapter 4 Base Mounting Procedures 23 www parkermotion com Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 Reassemble positioner ...

Page 24: ...it sensors signal the motor to stop whenever the table carriage is approaching the end of travel These sensors are fixed at the end of table travel The home sensor provides a fixed reference point which the carriage can be commanded to return repeatedly This sensor is fixed at the center of travel Identify limit home sensors and mounting hardware per the configuration which is appropriate to the a...

Page 25: ...TION Edges of strip seal are very sharp Use caution while handling the strip seal If you are using a round ended ball driver you will be able to tighten loosen the base mounting screws If you are using an Allen key you will need to remove the side covers Remove the screws on the bottom of the side cover and slide off the side You will now be able to access the base mounting screws with the Allen k...

Page 26: ...parts and protection of equipment against solid foreign objects of 12 5 mm diameter and larger 3 Protection against access to hazardous parts with a tool and protection against solid foreign objects of 2 5 mm diameter and larger Second Number The second number indicates protection of internal equipment against harmful ingress of water 0 No special protection provided Note Number Indicators above r...

Page 27: ...g the IP ship kit supplied with each unit as follows Using the supplied aluminum foil disks cover all counter bored base mounting holes that are not covered by your mounting surface The disks should be installed from the outside of the unit Depending on the travel length some disks will not be used Use the 0 75 inch diameter disk to cover the large hole on the drive end of the unit Using the suppl...

Page 28: ...401 402XR Series Product Manual Appendix B Accessories Spare Parts 28 www parkermotion com Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 Appendix B Accessories Spare Parts ...

Page 29: ...02 2066 01 X Y Cartesian Y Axis 401XR 50mm 401XR 50mm 402XR 401XR 002 2123 01 002 2068 01 N A X Axis 402XR 002 2069 01 002 2069 01 002 2069 01 X Z Z Axis 401XR 50mm 401XR 50mm 402XR 401XR N A 002 2068 01 N A X Axis 402XR N A 002 2069 01 002 2069 01 X Z Side Mount Z Axis 401XR 50mm 401XR 50mm 402XR 401XR 002 2123 01 002 2068 01 N A X Axis 402XR 002 2125 01 002 2069 01 002 2069 01 Riser Plates 401XR...

Page 30: ... 01 002 2123 01 002 2066 01 Part Number Includes 002 2129 01 100 9194 01 100 9193 01 002 2069 01 9 5 65 0 89 8 9 5 78 8 Ø4 0 10 0 95 0 16 x Ø3 3 150 0 18 x Ø5 0 4 x Ø6 6 10 0 127 0 Ø4 0 112 0 16 x Ø5 0 16 x Ø3 3 Ø4 0 8 7 48 0 48 0 002 2065 01 002 2068 01 9 5 71 0 48 0 63 8 Ø4 5 Ø4 0 9 5 002 2130 01 65 0 57 5 8 0 Ø2 0 8 7 16 x M4 0 7 Tap Thru 8 x M4 0 7 Thd Thru 4 x Ø4 5 Drill Thru 8 x M4 0 7 Tap T...

Page 31: ...401 402XR Series Product Manual Appendix B Accessories Spare Parts 31 www parkermotion com Parker Hannifin Corporation 1140 Sandy Hill Road Irwin PA 15642 Compliance Information ...

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