Bulletin TI-H2PEMPD-E
Installation, Operation and Maintenance Manual
Hydrogen Gas Generator H2 PEMPD series
1-800-343-4048
www.labgasgenerators.com
1 Safety Information ...............................................................................................................................................................................................1
1.1 Markings and Symbols ....................................................................................................................................................................2
2 Description ...........................................................................................................................................................................................................3
2.1 Technical Specification.....................................................................................................................................................................3
2.2 Weight and Dimensions...................................................................................................................................................................4
2.3 Receiving and Inspecting the Equipment ........................................................................................................................................4
2.3.1 Storage.......................................................................................................................................................................4
2.3.2 Unpacking ...................................................................................................................................................................5
2.3.3 Overview of the equipment .......................................................................................................................................5
2.4 Locating the Equipment...................................................................................................................................................................5
2.4.1 Environment ...............................................................................................................................................................6
2.4.2 Space Requirements....................................................................................................................................................6
2.4.3 Ventilation Requirements ...........................................................................................................................................6
2.4.4 Water Supply Requirements .......................................................................................................................................6
2.4.5 Electrical Supply Requirements ..................................................................................................................................6
3 Installation & Setup…………….................................................................................................................................................................................7
3.1 Recommended system layout .........................................................................................................................................................7
3.1.1 Installation Kit .............................................................................................................................................................7
3.2 Connecting the generator................................................................................................................................................................8
3.2.1 Environmental filters...................................................................................................................................................8
3.2.2 Hydrogen outlet port...................................................................................................................................................8
3.2.3 Drain ports...................................................................................................................................................................8
3.2.4 Electrical supply ..........................................................................................................................................................8
3.2.5 Filling the water bottle ................................................................................................................................................9
3.2.6 Water supply (generators fitted with Auto Water Fill)................................................................................................9
3.3 Options Board Accessory .................................................................................................................................................................9
3.3.1 Fitting the Options Board............................................................................................................................................9
3.3.2 Wiring the Options Board ..........................................................................................................................................10
3.4 Starting up the Generator ...............................................................................................................................................................11
4 Operating the equipment ....................................................................................................................................................................................12
4.1 Overview of controls .......................................................................................................................................................................12
4.2 Starting the equipment ...................................................................................................................................................................12
4.3 Operating Menus ............................................................................................................................................................................13
4.3.1 Default Menu..............................................................................................................................................................13
4.3.2 Conductivity................................................................................................................................................................14
4.3.3 Pressure Measurement...............................................................................................................................................14
4.3.4 Run Time Data ............................................................................................................................................................14
4.3.5 Flow.............................................................................................................................................................................15
4.3.6 Error Log .....................................................................................................................................................................15
4.3.7 Generator Self-Test ....................................................................................................................................................15
4.4 Hard Reset........................................................................................................................................................................................16
4.5 Stopping the equipment and depressurizing ..................................................................................................................................16
5 Servicing...............................................................................................................................................................................................................16
5.1 Cleaning ..........................................................................................................................................................................................16
5.1.1 Service Intervals..........................................................................................................................................................17
5.2 Service Kits.......................................................................................................................................................................................18
5.2.1 Recommended Service A - Required every 4000Hrs (6 months) ...............................................................................18
5.2.2 Recommended Service B - Required every 16000Hrs (24 months) ...........................................................................18
5.3 Consumable Replacement Procedures............................................................................................................................................19
5.3.1 Draining the water bottle …........................................................................................................................................19
5.3.2 Replacing the deionizer cartridge and 100 micron water filter .................................................................................19
5.3.3 Replacing the Environmental Filters ….......................................................................................................................19
5.3.4 Replacing the water pump……………………………………………………..……...........................................................................19
5.3.5 Replacing the fan guards……………………......................................................................................................................21
5.3.6 Filling the water bottle…….......................................................................................................................................21
6 Error Messages.....................................................................................................................................................................................................20
