PARK WAREHOUSE Discovery Center 2, Manual

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Item Number

OK

Problem

Solution

Date

Repaired

Initials

PlayGround Site Name_______________________________________________________________________
Play Area Location or Description______________________________________________________________
Date _______________________ Inspector__________________________________________________

DETAILED MAINTENANCE RECORD

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Summary of Contents for Discovery Center 2

Page 1: ...Discovery Center 2 With Roof SKU 622pg 10 2...

Page 2: ...ntire structure EXCEPT for slide exits which require a distance X equal to the highest point of the sliding surface with a minimum of 72 inches and maximum of 96 inches from the edge of the slide See...

Page 3: ...surfacing should be placed in the use zones of all equipment as specified for each type of equipment and at depths to meet the critical fall heights as specified by the U S Product Safety Commission A...

Page 4: ...ildren and adults Check for trip hazards such as the balance beam support posts or environmental trip hazards such as rocks or roots in the play area Make all necessary improvements or repairs AFTER T...

Page 5: ...repair damage caused by wear or vandalism a major factor in injury causing situations Proper maintenance of Discovery Centers equipment requires regular tightening of all bolts nuts set screws and oth...

Page 6: ...te Check for broken support anchors Stability in ground structures should not be easily swayed connections should be solid and adequately secured Check all posts in ground for corrosion or rot below g...

Page 7: ...to be free from defects in materials or workmanship against structural failure which causes the product to become unfit for its intended use subject to normal usage and installation for a period of 5...

Page 8: ...ve as identified products all inspect to right the reserves Manufacture States United continental the outside located products with associated costs freight for responsible not is Manufacture States U...

Page 9: ...nment 4 Freestanding Slide Slide P Spring See Saw 02 07 0055 Horse Spring Rider 02 07 0053 Truck Spring Rider 02 07 0054 Early Childhood Horizontal Ladder PJHLAD Freestanding Crawl Tunnel 02 07 0057 B...

Page 10: ...k fence other play equipment rocks and landscaping etc Acceptable play surfaces include sand mulch fine gravel or shredded belt less tires if installed at the appropriate depths per CPSC guidelines fo...

Page 11: ...ear any bodies of water If adjacent to a street with traffic ensure adequate fencing acts as a barrier to children running into danger 4 Site layout should include accurate measurement and marking of...

Page 12: ...ve the job site unattended without making sure that all fastening hardware on all equipment are tightened It is also strongly recommended that all installation areas be roped off with clearly marked w...

Page 13: ...ost as well as a LOWER level post All of the LOWER level posts have ground mounting plates welded to them The UPPER level posts do not The UPPER and LOWER posts will have matching numbers The UPPER le...

Page 14: ...MEASURING TAPE UTILITY KNIFE RUBBER MALLET 4LB HAMMER LEVEL POST TIGHTING T TOOL included TORX HEAD WRENCHES BITS included DRILL 3 8 MASONRY DRILL BIT LOCTITE 6mm 4mm ALAN HEAD BITS included WRENCH i...

Page 15: ...0400 M10 B H C S Bolts NOTE Your play structure may not use all hardware listed M8 B H C S Bolts 1 2 3 4 1 1 3 16 1 3 8 1 9 16 2 2 3 8 2 3 4 3 1 8 13mm 20mm 25mm 30mm 35mm 40mm 50mm 60mm 70mm 80mm 3 4...

Page 16: ...9 1 S Slide Mounting Bracket 02 08 0120 1 T Extension Post 8 02 08 0118 3 U Footer Plate 02 08 0122 5 V Clock Panel 02 08 0011 1 W Vine Climber 02 08 0024 1 X Vine Climber Bracket 02 08 0106 1 Y Vine...

Page 17: ...04 1 Q Slide Hood 02 08 0053 1 R Straight Slide 02 08 0019 1 S Slide Mounting Bracket 02 08 0120 1 T Extension Post 8 02 08 0118 3 U Footer Plate 02 08 0122 5 V Clock Panel 02 08 0011 1 W Vine Climber...

Page 18: ...um area required contains an appropriate amount of resilient material to cushion accidental falls The USE ZONE is the area beneath and immediately adjacent to a play structure or equipment that is des...

Page 19: ...4 may be used NOTE Survey flags may be used to mark the placement of each hole 2 Measure from first Deck Post to mark the positon of the remaining 5 posts Check for squareness using the 45 1 4 diagon...

Page 20: ...21 DECK PLACEMENT TOP VIEW Circles indicate threaded insert locations Circles indicate threaded insert locations B Stump Climber Straight Slide D Vine Climber Note the position of the square holes...

Page 21: ...er SURFACING Instructions 1 With Footers in position secure each footer to the ground using 2 ground spikes NOTE A 4 lb hammer may be required to drive spikes into the ground 2 Install Engineered Wood...

Page 22: ...deep holes into concrete to receive anchor 2 Insert Concrete Anchors and secure with Flat Washer and Lock Nut IMPORTANT Never install play equipment over hard unresilient surfaces such as asphalt conc...

Page 23: ...page of these instructions CONCRETE CONCRETE 45 Ref 2 M10 x25mm 1 BHCS Bolts 2 M10 Lock Nuts IMPORTANT Never install play equip ment over hard unresilient surfaces such as asphalt concrete or compacte...

Page 24: ...s install In ground footers at this time See Footing Detail Page NOTE Refer to USE ZONE page for proper structure placement before beginning installation process A A C B B B 4 2 6 3 1 5 STEP 1 CONNECT...

Page 25: ...ber A Lower Post Covers 22 88 581mm Long 4 02 08 0029 B Lower Post Covers 30 25 768mm Long 2 02 08 0030 1 Locate 4 Lower Post Covers A 2 Slide Lower Post Covers A onto Lower Posts 1 2 3 and 4 3 Locate...

Page 26: ...ce Deck A onto Lower Posts 1 2 3 and 4 and rest on Lower Post Covers The Decks are NOT identical Note the placement of the Threaded Inserts on the sides of the deck and the 2 Square Holes on the top s...

Page 27: ...043 1 Place Deck A onto Lower Posts 3 4 5 and 6 and rest on Deck 1 and Lower Post Covers The Decks are NOT identical Note the placement of the Threaded Inserts on the sides of the deck and the 2 Squar...

Page 28: ...CLIMBER HANDHOLD BRACKET ONTO DECK Parts List Letter Description Quantity Part Number A Climber Handhold Bracket 1 02 08 0102 1 Place Climber Handhold Bracket A onto top surface of Deck between Posts...

Page 29: ...chMath Panel A and Right Climber Handhold B and insert Upper Post C downward through both sets of wings NOTE Upper Posts are numbered 1 2 3 4 5 6 Match Upright Posts to Footer Posts 5 Use T Tool turn...

Page 30: ...31 IF YOUR STRUCTURE INCLUDES THE OPTIONAL ROOF SKIP TO PAGE 52...

Page 31: ...gure 1 NOTE Upper Posts are numbered 1 2 3 4 5 6 Match Upright Posts to Footer Posts 5 Align Holes in wings of Gear Panel A and Slide Hood B and insert Upper Post 5 C downward through both sets of win...

Page 32: ...33 STEP 8 INSTALL HANDHOLD BRACKET Parts List Letter Description Quantity Part Number A Climber Handhold Bracket 1 02 08 0102 1 Lower Climber Handhold Bracket A onto Lower Posts 4 and 6 4 6 A...

Page 33: ...nd insert Upper Post 6 B downward through Gear Panel Climber Handhold A and into Lower Post 6 5 Use T Tool turn clockwise to tighten Upper Post 6 B to Lower Post See Figure 1 6 Place Upper Post Cover...

Page 34: ...unting Bracket 3 Lower Clock Panel A onto Lower Post 2 4 Place Upper Post Cover C on top of Lower Post 4 resting on Climber Handhold B A C B 2 4 Stud STEP 10 INSTALL CLOCK PANEL AND CLIMBER HANDHOLD P...

Page 35: ...limber Handhold A and insert Upper Post 2 C downward through Clock Panel and Climber Handhold A and into Lower Post 2 4 Use T Tool turn clockwise to tighten Upper Post 2 C to Lower Post 2 See Figure 1...

Page 36: ...s C and secure with Lock Nut I Repeat for other Extension Tube C See Figure 1 2 Place Extension Tube C onto Footer Plate D and align holes Insert Bolt H into larger hole of Extension Tube C through ho...

Page 37: ...nto threaded insert in Deck Lightly tighten See Figure 1 2 Repeat for other side 3 Tighten all Bolts A STEP 13 ATTACH STUMP CLIMBER TO DECK Parts List Letter Description Quantity Part Number Hardware...

Page 38: ...e 1 Figure 2 A B C D I Figure 3 Eliminate Extension Tube C if using 2 1 2 poured in place or rubber tile applications and bolt Slide Mounting Bracket B directly to Footer Plate D If installation requi...

Page 39: ...htly tighten See Figure 1 2 Repeat for other side 3 Tighten all Bolts A B C A Slide Slide Slide Deck Figure 1 STEP 15 ATTACH SLIDE TO DECK Parts List Letter Description Quantity Part Number Hardware C...

Page 40: ...33 11 0003 C M10 Lock Washer 5 33 11 0201 D M10 Flat Washer 5 33 11 0200 A A C D B Figure 2 1 Align holes in Vine Climber Bracket A with inserts in Deck See Figure 1 2 Insert Bolts B Lock Washers C an...

Page 41: ...or other Extension Post B See Figure 1 3 Insert Bolt F Lock Washer G and Flat Washer H into hole in Vine Climber Extension Post B and into threaded insert in Vine Climber A Repeat for other Extension...

Page 42: ...See Figure 1 2 Repeat for other side 3 Tighten all Bolts A A B C Deck Mounting Bracket Vine Climber STEP 18 ATTACH VINE CLIMBER TO DECK MOUNTING BRACKET Parts List Letter Description Quantity Part Nu...

Page 43: ...her 4 33 11 0200 1 Lift LEFT side of TouchMath Panel on Post 1 2 Slide Bongos Mounting Bracket A under TouchMath Panel 3 Align Holes in Bongos Mounting Bracket A with threaded inserts in Deck 4 Secure...

Page 44: ...A insert Bolt D Flat Washer E through Bongos Support Bracket B into hole in Bongos A and secure from inside of Bongos A with Flat Washer E and Lock Nut F See Figure 1 B C F D E E E D F E A Figure 1 SI...

Page 45: ...1 33 11 0102 B M8 Barrel Nut 1 33 11 0501 1 Apply Loctite adhesive to threads of Bolts A 2 Insert shaft of Bongos Support Bracket into socket of Bongos Mounting Bracket and align holes 3 Insert Bolt...

Page 46: ...0201 D M10 Flat Washer 4 33 11 0200 1 Lift LEFT side of Gear Panel on Post 5 2 Slide Rainwheel Bracket A under Gear Panel 3 Align Holes in Rainwheel Bracket A with threaded inserts in Deck 4 Secure R...

Page 47: ...26 Hardware Complete 1 33 12 1006 B M8 X 30mm 1 3 16 BHCS Bolt 1 33 11 0104 C M8 Barrel Nut 1 33 11 0501 Gear Panel Rainwheel Mounting Bracket Socket B C A Shaft 1 Insert shaft of Rainwheel A into soc...

Page 48: ...tump Climber Handhold 2 1 Apply Loctite adhesive to threads of Bolt D 2 Place base of Mounting Plate A on top of Upper Post 2 and secure with Bolt D See figure 1 3 Place top of Mounting Plate A onto b...

Page 49: ...0 Degree Panel Connector B in corner of Slide Hood and Vine Climber Handhold on Upper Post 5 6 Align Holes in 90 Degree Panel Connector B with threaded inserts in Slide Hood and Gear Panel 7 Secure wi...

Page 50: ...BHCS Bolt 5 33 11 0010 A 1 Use T Tool turn clockwise to tighten all Upper Posts to Lower Posts See Figure 1 2 Apply Loctite adhesive to threads of Bolts B 3 Place Post Cap A on top of each Upper Post...

Page 51: ...overs ASSEMBLY IS COMPLETE A Upright Post Cover A B C D E Secure play structure to the ground BEFORE installing Footer Covers A See Footer Detail Page Parts List Letter Description Quantity Part Numbe...

Page 52: ...53 INSTALLATION INSTRUCTIONS FOR STRUCTURE WITH OPTIONAL ROOF...

Page 53: ...h both sets of wings NOTE Upper Posts are numbered 1 2 3 4 5 6 Match Upright Posts to Footer Posts 4 Align Holes in wings of Gear Panel A and Slide Hood B and insert Upper Post 5 C downward through bo...

Page 54: ...55 STEP 8 INSTALL HANDHOLD BRACKET Parts List Letter Description Quantity Part Number A Climber Handhold Bracket 1 02 08 0102 1 Lower Climber Handhold Bracket A onto Lower Posts 4 and 6 4 6 A...

Page 55: ...between wings of Climber Handhold A 4 Align Holes in wings Gear Panel and Climber Handhold A and insert Upper Post 6 B downward through Gear Panel Climber Handhold A and into Lower Post 6 5 Hand tight...

Page 56: ...08 0117 A C B 2 Stud 4 4 1 Align wings of Clock Panel A and Climber Handhold B and lower onto Lower Post 4 at the same time 2 Align hole in underside of Climber Handhold A with stud on Climber Mounti...

Page 57: ...mber Handhold A with stud on Climber Mounting Bracket 2 Swing Climber Handhold B into position between wings of Clock Panel 3 Align Holes in Clock Panel and Climber Handhold A and insert Upper Post 2...

Page 58: ...imber A See Figure 3 I H B C D A B C C D Figure 2 H I Figure 1 Eliminate Extension Tube C if using 2 1 2 poured in place or rubber tile applications and bolt Stump Climber Mounting Plate B directly to...

Page 59: ...nto threaded insert in Deck Lightly tighten See Figure 1 2 Repeat for other side 3 Tighten all Bolts A STEP 13 ATTACH STUMP CLIMBER TO DECK Parts List Letter Description Quantity Part Number Hardware...

Page 60: ...e 1 Figure 2 A B C D I Figure 3 Eliminate Extension Tube C if using 2 1 2 poured in place or rubber tile applications and bolt Slide Mounting Bracket B directly to Footer Plate D If installation requi...

Page 61: ...75mm 3 BHCS Bolt 2 33 11 0012 B M10 Lock Washer 2 33 11 0201 C M10 Flat Washer 2 33 11 0200 9 1 Insert Bolt A Lock Washer B and Flat Washer C into hole in underside of Slide and into threaded insert...

Page 62: ...ee Figure 2 NOTE Bolts B are longer than Bolts E Lightly tighten bolts until all Bolts B are inserted 3 Tighten all Bolts B E B B E E E Figure 1 STEP 16 ATTACH VINE CLIMBER BRACKET TO DECK Parts List...

Page 63: ...or other Extension Post B See Figure 1 3 Insert Bolt F Lock Washer G and Flat Washer H into hole in Vine Climber Extension Post B and into threaded insert in Vine Climber A Repeat for other Extension...

Page 64: ...See Figure 1 2 Repeat for other side 3 Tighten all Bolts A A B C Deck Mounting Bracket Vine Climber STEP 18 ATTACH VINE CLIMBER TO DECK MOUNTING BRACKET Parts List Letter Description Quantity Part Nu...

Page 65: ...her 4 33 11 0200 1 Lift LEFT side of TouchMath Panel on Post 1 2 Slide Bongos Mounting Bracket A under TouchMath Panel 3 Align Holes in Bongos Mounting Bracket A with threaded inserts in Deck 4 Secure...

Page 66: ...A insert Bolt D Flat Washer E through Bongos Support Bracket B into hole in Bongos A and secure from inside of Bongos A with Flat Washer E and Lock Nut F See Figure 1 B C F D E E E D F E A Figure 1 SI...

Page 67: ...1 33 11 0102 B M8 Barrel Nut 1 33 11 0501 1 Apply Loctite adhesive to threads of Bolts A 2 Insert shaft of Bongos Support Bracket into socket of Bongos Mounting Bracket and align holes 3 Insert Bolt...

Page 68: ...0201 D M10 Flat Washer 4 33 11 0200 1 Lift LEFT side of Gear Panel on Post 5 2 Slide Rainwheel Bracket A under Gear Panel 3 Align Holes in Rainwheel Bracket A with threaded inserts in Deck 4 Secure R...

Page 69: ...mber A Rainwheel 1 02 08 0026 Hardware Complete 1 33 12 1006 B M8 X 30mm 1 3 16 BHCS Bolt 1 33 11 0104 C M8 Barrel Nut 1 33 11 0501 Gear Panel Rainwheel Mounting Bracket Socket B C A Shaft 1 Insert sh...

Page 70: ...e C to Telescope Bracket B insert Flat Washer G Lock Washer H and Bolt I into one side of Telescope Bracket B and Secure with Barrel Nut J See Figure 3 Figure 3 I C G J H B A D E F B C Figure 1 A D E...

Page 71: ...90 Degree Panel Connector B in corner of Slide Hood and Vine Climber Handhold on Upper Post 5 6 Align Holes in 90 Degree Panel Connector B with threaded inserts in Slide Hood and Gear Panel 7 Secure w...

Page 72: ...hreads of Bolt B 3 Place Post Cap A on top of Upper Post 1 Insert Bolt B into treaded insert on Post and tighten See Figure 2 Figure 2 B A Figure 1 1 STEP 26 INSTALL POST CAPS Parts List Letter Descri...

Page 73: ...ward over Upper Posts 3 and 5 2 Slide Post Cover B downward over Upper Posts 4 and 6 Parts List Letter Description Quantity Part Number A Upper Post Cover 21 38 Long 2 02 08 0034 B Upper Post Cover 28...

Page 74: ...into Upright See Figure 1 3 Secure Roof A to Uprights with 4 Self tapping Screws B See Figure 1 4 Repeat Steps 2 and 3 for remaining 3 Self tapping Screws B B A A 1 25mm Side View Upright Figure 1 Upr...

Page 75: ...nd 2 for remaining Footer Covers ASSEMBLY IS COMPLETE A Upright Post Cover A B C D E Secure play structure to the ground BEFORE installing Footer Covers A See Footer Detail Page Parts List Letter Desc...

Page 76: ...Swings 1 All S Hooks are closed and not excessively worn 2 No exposed metal on swing seats 3 Swing chain is in good condition and not excessively worn especially at connection points D Surrounding Are...

Page 77: ...__________________________________________________________________ Play Area Location or Description______________________________________________________________ Date _______________________ Inspecto...

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