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overfiring should the Kiln Sitter malfunction and fail to
shut off the kiln.

Turn the Limit Timer dial to the number of hours you

think the firing will take, and add 30 minutes. When you
start the kiln, the countdown timer will begin. Should the
Kiln Sitter weight fail to drop, the Limit Timer will shut
off the kiln when the timer runs out of time. Since the
Limit Timer is a backup shutoff, always set it for more
time than you estimate that the firing will need.

The Limit Timer will help you learn to estimate future

firing times. For example, if you set the timer knob at 10
before firing, and the white dot indicator is on 1 when fir-
ing is completed, you know the firing took 9 hours. When
you become familiar with the firing times for your ware,
you will be able to set the Limit Timer accurately to shut
off 30 minutes after the expected firing time.

Q

What is the purpose of the Limit Timer?

A

The Limit Timer is designed to prevent an

overfire should the Kiln Sitter weight fail to drop.

The Limit Timer may be set for any period up to 20

hours. If the firing will take more than 20 hours, you can
reset the knob at any time during the firing.

Caution:

Never set the Limit Timer beyond 20

hours. This could result in an overfire should the
Limit Timer motor stop running.

Q

If I turn the Limit Timer dial to 5, the Kiln Sit-

ter always shuts off at around 4 hours. What
Limit Timer settings should I use for greenware,
underglaze, and glaze?

A

If the Kiln Sitter shuts off at 4 hours, turning

the dial to 5 gives you a one-hour margin of safety.
This means that after the cone bends and shuts
the kiln off, there is still one hour left on the Limit
Timer. If the Kiln Sitter cone fails to bend, the
kiln will continue to fire for another hour before
the Limit Timer shuts it off. We suggest setting
the Limit Timer half way between 4 and 5 so that
you have a 30-minute safety margin. Keep a firing
log book so you can estimate firing time for each
type of ware.

The primary value of the Kiln Sitter is the convenience

of relief from closely watching the large cones through
the peepholes and the uniform firing that the Kiln Sitter
gives from one firing to the next. It is a mechanical device
and cannot be considered fully automatic nor relieve the
user from responsibility for damage due to overfiring. It
must be kept in good working order and tested before
EACH firing.

Your Kiln Sitter was adjusted properly when shipped

from the factory, but vibration during shipping may have
moved the guide plate. You MUST adjust the Kiln Sitter,
as we will show you next, before you fire your kiln.

How to Adjust the
Kiln Sitter

Note:

Never lubricate the Kiln Sitter. Lubricants

will only attract dust.

Your kiln will arrive with

the firing gauge in place on
the cone supports and the
actuating rod inserted
through the center hole.
Remove the rubber band
that holds the gauge in
place; then remove the
gauge. Save the gauge for
future adjustment. Do not
fire with the gauge in place!

Note:

Store the firing gauge, Kiln Sitter allen

wrenches, and storage bag in a handy place near
the kiln along with a small bottle of kiln wash.

Note:

Most people think the firing gauge is only to

keep the actuating rod from bouncing during
shipping. Please do not throw the gauge away!
You will need it to keep the Kiln Sitter adjusted to
factory specifications.

Guide Plate Adjustment

Check the position of the

actuating rod. (The actu-
ating rod is easier to see if
you hold a small mirror
inside the kiln.) The rod should be centered side-
ways in the refractory tube's oblong slot. If not,
loosen the two guide plate adjusting screws and

move the plate to the
right or left, as neces-
sary.

Note:

The easiest way

to adjust the guide
plate is to loosen the
screws so that they
barely hold the guide
plate  in  place.  Then
gently nudge the plate

5

Summary of Contents for S Series

Page 1: ...1 Paragon Switch Operated Ceramic Kiln Instruction and Service Manual ...

Page 2: ...of the Kiln Sitter To avoid confusion we refer to the Auto Cone as the Kiln Sitter throughout this manual Even though your Paragon kiln has an Orton Auto Cone automatic shut off check the kiln at the ex pected shut off time The Kiln Sitter is reliable but since it is a mechanical device it can malfunction and overfire the kiln The warranty on your kiln does not cover damage from overfiring regardl...

Page 3: ...off Cooling time is usually twice the firing time Fire only in a well ventilated covered and protected area Keep cordset away from hot sides of kiln DANGEROUS VOLTAGE Do not touch heating elements with anything Disconnect kiln before servicing Do not leave kiln unattended while firing Wear firing safety glasses when looking into the peephole of a hot kiln Turn the switches off after the Kiln Sitte...

Page 4: ...iln when a properly inserted small pyrometric cone or pyrometric bar sags under the actuating rod When the plunger see photo and diagram is pressed a locking slide holds the plunger down closing the four contact points of the Kiln Sitter electrical contacts The kiln then receives power When the cone or bar fires to maturity and sags the actuating rod that rests on top of the cone sags with it The ...

Page 5: ...r half way between 4 and 5 so that youhavea30 minutesafetymargin Keepafiring log book so you can estimate firing time for each type of ware TheprimaryvalueoftheKilnSitter is theconvenience of relief from closely watching the large cones through the peepholes and the uniform firing that the Kiln Sitter gives from one firing to the next It is a mechanical device and cannot be considered fully automa...

Page 6: ...osen the set screw in the center of the weight move the trigger up or down until it just clears the release claw and retighten the set screw Note Check the trigger adjustment with the fir ing gauge after every 12 firings Caution If the set screw is too loose the trigger will slide out of adjustment with repeated use But if the set screw is too tight you can strip out the threads Release Claw Adjus...

Page 7: ...in brush is a convenient applicator Shake the bottle before each use WARNING You MUST apply kiln wash before each firing Otherwise the cone could stick to the metal and prevent the Kiln Sitter from shutting off the kiln Remove old kiln wash and apply new before each firing Do not al lowkilnwashtotouchtheconeortheinsideofKilnSitter tube Make sure the kiln wash has dried before inserting the cone No...

Page 8: ...ething against the Kiln Sitter or bumping into it can also move the guide plate out of alignment prevent ing the actuating rod from dropping This will overfire the kiln Set the Limit Timer dial to the estimated firing timeplus30minutes Thismustbedonebefore the plunger will lock into position Push in the plunger the button on the front of the Kiln Sitter Fireyourware Occasionallycheckthepyromet ric...

Page 9: ... the kiln cools completely in spect the cones If the large cone 05 on the shelf bent to six o clock the small Kiln Sitter cone and the large witness cone should be of the same cone number during future firings If the large cone 04 bent to six o clock use a cone rated one cone cooler in the Kiln Sitter than on the shelf If the large cone 06 bent to six o clock use a cone rated one cone hotter in th...

Page 10: ...iln Sitter Shuts Off Before Witness Cones Bend Raise the weight Press in the plunger Gently lower the weight WARNING This puts the kiln on MANUAL CON TROLandpreventstheKilnSitterfromcuttingoffauto matically When large witness cones bend turn the kiln switch es to the OFF position Then trip the Kiln Sitter by raising the weight and dropping Before the next firing use the firing gauge to check the a...

Page 11: ...lns If the top switch on your kiln is an infi nite control but the 2nd and 3rdswitch es arelabeledwith HOURS read the section for SnF series kilns All Models Thewarrantyonyourkilndoesnotcoverdamagefrom overfiring regardlessofthecircumstances Itistheoper ator s responsibility to make sure the kiln turns off when the firing is completed Never leave your kiln unattended near the end of the firing Che...

Page 12: ... If your kiln has three switches the middle switchcontrolselementsinthemiddleofthekiln Toadd more heat to a section of the kiln turn the switch for that section to a higher position sooner than the other switches S Series Firing Schedules These firing schedules are only suggestions You will need to test fire your kiln to find the schedule best suited for your ware Most S Series kilns also have a g...

Page 13: ...h position the elements stay on continuously The setting on the top switch remains the samethroughoutthe firing unless you manually change it The second switch is a timer It doesnotcycleonand off like an infinite control When you turn the timer knob pointer to a number you are NOT turn ingontheheatingel ements for that switch Instead you are setting the timer for the hours of fir ing that will ela...

Page 14: ...re because the elements for that switch will not get hot enough Turn that switch to a higher setting Q Should I set switches 2 and 3 to one hour if I want the kiln to fire one hour A No The elements for switches 2 and 3 turnonwhentheswitchesareintheONposition The switches are countdown timers and the numbers they point to are hours of time that will elapse before the switches turn on Q Do you make...

Page 15: ... overnight A Engage the KilnSitter Setthe LimitTimer to the number of hours that you want to candle the kiln Leave the switch timers turned off Set the top switch to MIN Prop the lid and leave out the peephole plugs General Trouble Shooter Kiln Will Not Fire Probable Causes Tripped circuit breaker or blown fuse Cord not plugged in Kiln Sitter plunger not locked into position Limit Timer clock not ...

Page 16: ...s a good habit to place your hand on the kiln s power cord to check the temperature It is okay if the cord is slightly warm but it should never feel hot Middle Elements Do Not Glow Red The middle elements in most Paragon kilns do not glow as bright as the top and bottom elements Do not be concerned as long as the kiln is firing properly Kiln Heats Unevenly Youcanincreaseheatinasectionofthekilnbylo...

Page 17: ... Check the wires that are connected to the Kiln Sit ter contact block If they are loose or corroded they will cause the block to overheat This in turn overheats the plunger Heating and cooling of the kiln can loosen the screws over time Has anyone ever replaced the wires that are at tached to the Kiln Sitter contact block Another reason for overheating is that the wires are too light a gauge Circu...

Page 18: ...st of the three sides Placing that side down lessens the chance of breakage Note Never apply pressure to the cone when you loaditintotheKilnSitter Handleconesasifthey were extremely fragile Maintenance Caution Whenever you turn off the circuit breaker to your kiln tape the breaker box door shut and leave a note saying WORKING ON KILN BREAKER OFF Note When replacing parts mark wires with col ored t...

Page 19: ...ire After you have removed exploded clay frag ments from the firing chamber always check the refrac tory tube for debris It may not be readily apparent that fragments are inside the tube Check the travel of the ac tuating rod It should be free to move up and down without binding Note ProbetheinsideoftheKilnSittertubewith a clean artist s brush Keep the brush near the kiln for checking the tube Rep...

Page 20: ...he 2 screws holding theguideplateto the front of the Kiln Sitter Remove the guide plate Remove the 2 screws that hold the porcelain tube bracket to the Kiln Sitter 20 Prop the switch box on a chair or other ob ject Do not strain the wires If your kiln is direct wired you will also need to disconnect the electri cal terminal box ...

Page 21: ...nut Thewashergoesunderthenutonthefrontofthe tube assembly bracket Remove the release claw from the old porcelain tube and install it on the new tube Some porcelain tube assemblies have a fiber washerandspringring whichhelptopreventheat from entering the switch box Transfer the fiber washerandspringring ifany tothenewporcelain tube 21 Installing the bracket to the new tube assembly Dawson tubes Ali...

Page 22: ...loses the electrical contacts inside the block Sometimes the contact block needs cleaning It is not uncommontofindspiderwebsorbugsinsidethecontact blockifthekilnhasbeeninstorageforafewyears Dirtor otherforeignobjectsinterferewiththeclosingofthecon tact block which causes the current to arc This in turn overheats the contacts sometimes melts the Kiln Sitter button and damages the wires attached to ...

Page 23: ...ote While you are working inside the Kiln Sit ter check the condition of the wires that are at tachedtothecontactblock Replacebrittlewires Wipe the pencil eraser particles and dirt from the contacts Reassemble the Kiln Sitter making sure all the washers are back where they belong Arrange the wires inside the switch box so that whentheKilnSitterisinplace nowireistouching the kiln case or Kiln Sitte...

Page 24: ... the correct voltage Hold the new switch at the side of the switch box in the same position as the defective switch Re move and transfer one wire ata time from the old switch to the new one making sure each connec tion is tight Remove the single nut from the front of the de fective switch Some switches are fastened to the front of the switch box with two screws Re movethescrews Removetheoldswitcha...

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