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LT8540  

P10 INSTALLATION INSTRUCTIONS 

 

Packaging Check List 

1 x Glass Panel 

1 x Boxed Fuel Bed 

1 x Transformer Plug 

1 x RF Handset 

2 x AAA 1.5V Batteries 

 

Siting the Appliance 

 

Regulation and warnings 

This appliance must only be installed in Great Britain and Eire. 

The appliance is suitable for use on natural gas only. 

When fitted in the GB the fire does not normally require purpose provided ventilation 

In GB it is the law that all gas appliances must be installed by a competent person GAS SAFE 
registered installer, in accordance with the Current Gas Safe (installation and user) Regulations. 
All relevant parts of the local and national building regulations and all relevant 
recommendations of the following British standards. Failure to do so could lead to prosecution. 

The following are relevant codes of practice and British Standards:- 

B.S 5871 

B.S 5440 Part 1 & Part 2 

B.S 6891 

This appliance must be installed to current versions of the above standards and include any 
relevant amendments to:- 

The building regulations issued by the department of the environment. 

The building standards (Scotland) (Consolidated) Regulations issued by the Scottish 
development office. 

Eire the appliance must be installed by a competent person and installed in accordance with 
the current edition of I.S 813 document gas installation, the current building regulations and the 
current ETCI rules for electrical installation, if appropriate. 

 

 

Summary of Contents for P10

Page 1: ...etforservicelogandfuturereference IMPORTANT This appliance is guaranteed for 12 months subject to conditions The 5 year extended parts warranty will only be valid if the annual service recommended in this manual has been completed and appliance has been registered online ...

Page 2: ...ng the P10 Appliance 6 Fuel Bed Layout 7 Technical Specification 15 Siting the Appliance 16 Commissioning the Appliance 28 Annual Service Requirement 31 Fault Finding Charts 33 Maintenance 37 Your Fire Years Parts Extended Warranty 41 Four Year Service Log Details 42 GAS FIRE COMMISSIONING CHECKLIST 43 Register Your 12 Month Warranty with Us Today 44 ...

Page 3: ...nd and Wales All installations must be notified to Local Area Building Control either directly or through a Competent Persons Scheme A Building Regulations Compliance Certificate will then be issued to the customer who should on receipt write the Notification Number on the Benchmark Checklist This product should be serviced regularly to optimize its safety efficiency and performance The service en...

Page 4: ...eating products we take every care to ensure that the design and construction has to meet the general safety requirements when properly used and installed To this end our products are thoroughly tested and examined before dispatch Any alteration that is not approved by the manufacturer could invalidate the approval of the appliances operation of the warranty and could affect your statutory rights ...

Page 5: ... The odour produced is harmless and will disappear after a short period of time During the normal operation of the fire some black staining may appear on some parts of the fuel bed This is quite normal However if excessive black staining occurs it may be due to the fuel bed shapes laid incorrectly This should be checked prior to contacting a service engineer Care must be taken to prevent any damag...

Page 6: ...re 5 heat settings and the fire will give a double bleep when the maximum or minimum heat setting is reached To switch off the appliance press the OFF button or if the appliance is to be switch off for a short period it is recommended that the standby button be used C The appliance can be switched off without using the handset by unplugging the transformer When the transformer is removed there wil...

Page 7: ...ic hob cleaner These are available from all leading super markets The brands of hob cleaner we have tested and found suitable are Hob brite Bar Keepers Friend Ensure the glass is dry and re assemble Note Never operate the appliance when the glass panel is removed or broken The glass may discolour quickly when first installed and it should be cleaned This is due to the burning of the refractory fue...

Page 8: ...The fuel bed components are delicate and they should be handled with great care They can be brushed very gently with a soft brush to remove dust or any deposits A vacuum cleaner may only be used after the loose components and moulded shapes have been removed from the P10 fire box It is important that all fuel bed shapes are positioned as shown in these instructions Fuel Bed Layout LH Inlet cover ...

Page 9: ...P a g e 8 LT8540 P10 USERS INSTRUCTIONS RH Inlet Cover ...

Page 10: ...9 LT8540 P10 USERS INSTRUCTIONS Please note to maintain an even flame picture across the burner assembly All outlet port banks need to be clear of any loose vermiculite in the area highlighted below No 2 Shape ...

Page 11: ...P a g e 10 LT8540 P10 USERS INSTRUCTIONS No 3 Shape ...

Page 12: ...P a g e 11 LT8540 P10 USERS INSTRUCTIONS No 4 Shape No 5 Shape No 6 Shape ...

Page 13: ...P a g e 12 LT8540 P10 USERS INSTRUCTIONS No 7 Shape No 8 Shape No 9 Shape ...

Page 14: ...P a g e 13 LT8540 P10 USERS INSTRUCTIONS No 10 Shape No 11 Shape No 12 Shape ...

Page 15: ...P a g e 14 LT8540 P10 USERS INSTRUCTIONS No 13 Shape No 14 Shape No 15 Shape ...

Page 16: ...ficiency of the appliance has been measured as specified in BS7977 1 2009 A1 2013 and the net efficiency rate is 74 4 for natural gas and 74 8 for LPG The gross calorific value of the fuel has been used for this efficiency calculation Gastec have certified the test data from which it has been calculated The efficiency value may be used in the UK Government s Standard Assessment Procedure SAP for e...

Page 17: ...ant parts of the local and national building regulations and all relevant recommendations of the following British standards Failure to do so could lead to prosecution The following are relevant codes of practice and British Standards B S 5871 B S 5440 Part 1 Part 2 B S 6891 This appliance must be installed to current versions of the above standards and include any relevant amendments to The build...

Page 18: ...with a 150 degree C minimum rating is required Class One That is a conventional brick or stone chimney as used for a solid fuel appliance with an effective cross sectional dimension of 225 x 225mm or a lined flue with a minimum diameter of 125mm The chimney must have a minimum effective height of at least 3 metres Any permanent flue restriction or variable damper are to be removed or locked fully ...

Page 19: ...d design Check the fireplace details first Slide the fire box back into the catchment area and secure the fire box against the front face of the chimney breast Fit the fire place frame to the fire box flange The fireplace surround can now be constructed The P10 can be installed using three different methods when going hole in the wall A Hole in the wall using none combustible slips B Dry lined hol...

Page 20: ...0 P10 INSTALLATION INSTRUCTIONS A B C Builder s opening aperture size when fitting hole in the wall boarded edge or slips A Hole in the wall using none combustible slips P10 Min Max A 890 960 B 860 NA C 350 NA D 50 NA ...

Page 21: ...tible slips can now be fitted up to the edge of the fire place frame B Dry lined hole in the wall Remove the outer plaster board skin and any stud work to expose an opening Size of 770mm wide x 790mm high 1080 980 85 Using appropriate heat resistant board Board up to the fireplace frame The top shaded area below should be one piece with no joints 790 700 ...

Page 22: ...ews New plaster board can now be fitted to cover the exposed metal work making sure that no plater joints are positioned directly above the unit as highlighted in the Fig 2 as below C Wet plaster hole in the wall When the chimney breast front has been finished using wet plastered method and the total thickness of the bonding plus finishing plaster is less than 12mm The following method will need t...

Page 23: ...hin the masonry chimney with or without a flexible line please note the restrictor plate is fitted to the firebox outlet and should not be removed subject to a successful spillage test If the flexible liner option is required the following two methods should be followed Method 1 A 125mm minimum diameter liner conforming to BS 715 may be used Providing a suitable sealing plate is fitted to the base...

Page 24: ...embly within the masonry aperture at the same time guiding the gather hood within the guides situated on the top of the fire box Please see picture below Engage the hood studs within the slotted holes and secure using the three M4 nuts provided within the gather hood kit ...

Page 25: ...the appliance Gas inlet isolation device is located on bottom left hand side of the fire box the gas supply entry point is positioned at the rear bottom on left hand side With the appliance fixing kit is a 35mm round seal Please see fig 3 this should be cut and fitted over the 8mm copper at the point the gas supply entry into the appliance assembly The burner assembly will need to be removed by re...

Page 26: ...hrough the side of the chimney breast It is good practice to run the cable within a sleeve of at least 15mm internal diameter sealing the sleeve using a suitable sealant at the point the sleeve cable terminates the chimney masonry Method 2 Remove a channel out of the outer skin of the Dry wet plaster of the chimney breast up to the main power point Again it is good practice to run the cable within...

Page 27: ... appliance with a 3 inch 75mm rebated surround the optional 30mm spacer frame Part No 8072 will be required The fire box assembly can be retained using the following two methods Secure the firebox when fitted with 2 inch 50mm rebated surround Using suitable rawl plugs and wood screws retain the fire box using the four 6mm holes within the firebox flange With the fire box secured slide the fireplac...

Page 28: ...ed with the slip guides attached To improve the overall appearance of the appliance the guide brackets can be detached by removing the No 6 shelf tapping screws from within the fireplace frame assembly Hole in the wall fixing brackets Attach to the frame assembly using the six self tapping screws provided 6mm fixing holes Keyhole slot must be fully engaged to maintain the 10mm clearance between th...

Page 29: ...pliance and check the pressure test point for soundness with detection fluid Fuel Bed Layout Fuel bed layout should be fitted using the guidance stipulated on pages 7 14 of the User Instruction section Fit Glass Panel Due to transit protection the glass panel is packed with a protective sleeve within the packed appliance Special care should be taken when removing the glass panel from the packing T...

Page 30: ...el All smoke must be drawn into the inlet channel if the spillage test is satisfactory If spillage occurs wait a further five minutes and repeat the test Repeat the test with doors open and with any extractor fans in other rooms in operation If spillage is detected the cause must be discovered and the fault corrected If the fault cannot be corrected disconnect the fire from the gas supply and seek...

Page 31: ...e registered engineer in accordance with the Service instruction section Point out the position of the power source for the appliance plus demonstrate using the additional battery holder and adaptor lead the battery backup option C cell batteries not included within this appliance Demonstrate the lighting and extinguishing procedures to the user and the removal and refit of the glass panel for cle...

Page 32: ...e glass panel See page 6 With the nuts removed pull the glass clamp clear of the four studs Finally lift the glass panel out of the bottom glass fixing Remove the log shapes Remove the four screws retaining the gas inlet plate and the ECU cover Shut off the restrictor elbow and disconnect the 8mm inlet nut Switch off the mains supply from the main supply plug socket Undo the M3 nut retaining the E...

Page 33: ...s Re assemble in reverse order Pilot Linting Check the pilot aeration hole for linting use a vacuum clearer nozzle taking care not to damage the pilot head Do not blow compressed into the pilot as this can lodge debris in the pilot body Electrode Gap The electrode gap should be 4mm from the tip of the thermocouple probe head to the end of the electrode wire Spillage test Follow the procedure stipu...

Page 34: ...P a g e 33 LT8540 P10 SERVICE FAULT FINDING INSTRUCTIONS Fault Finding Charts ...

Page 35: ...P a g e 34 LT8540 P10 SERVICE FAULT FINDING INSTRUCTIONS ...

Page 36: ...P a g e 35 LT8540 P10 SERVICE FAULT FINDING INSTRUCTIONS ...

Page 37: ...P a g e 36 LT8540 P10 SERVICE FAULT FINDING INSTRUCTIONS Wiring Diagram ...

Page 38: ...pes Remove the two screws retaining the burner Assembly Shut off the restrictor elbow and disconnect the 8mm inlet nut Switch off the mains supply from the main supply plug socket Undo the M3 nut retaining the ECU unit and disconnect the mains supply cable connection Take out the six screws retaining the burner tray assembly and lift out of the fire box shelf taking care not to damage the panels ...

Page 39: ...ion nut on the supply pipe Remove the two screws retaining the burner assembly to the carrier and lift away from the injector Unscrew the locking nut holding the injector and silencer bracket on the burner carrier Remove injectors from assembly Clean or replace injector Re assemble in reverse order Replacement of the Oxy Pilot Assembly Note If the pilot assembly is replaced it must be replaced by ...

Page 40: ...burner clear of the silencer and injector tip Clean or replace the burner assembly Re assemble in reverse order Replacement of the Electronic Control Unit ECU Remove the glass panel as described on page 6 of the users instruction section Remove the Loose shapes Repeat the process above replacement of the burner assembly Undo the two M3 nuts retaining the ECU unit and remove the connection bracket ...

Page 41: ...ndset has batteries installed then turn the power on to the appliance on Within 30 seconds of power on press any button on the remote handset The LED on the handset will start to flash quickly indicating the pairing process has started If successful pairing is achieved then the LED will show 5 slow flashes If pairing fails there will be 3 long flashes If this happens then remove power to the appli...

Page 42: ...be correctly filled out and record of annual services must be up to date and supported by receipts in each case 5 This warranty is not transferable and relates to the original installation only 6 The Registration form must be correctly filled out and returned 7 The appliance has not been subject to misuse or accident or been modified or repaired by any person than the authorized representative of ...

Page 43: ...d five year parts warranty and the appliance must be registered by completing and return the registration document last page of this booklet to Infinity Fires Date of first service Engineers Name Gas Sate no Date of second service Engineers Name Gas Sate no Date of third service Engineers Name Gas Sate no Date of fourth service Engineers Name Gas Sate no ...

Page 44: ...ufacturer s instructions Hearth Requirements where fitted Is the hearth constructed from non combustible material Is the hearth a minimum of 12mm thick with a minimum floor to top surface of 50mm BS5871 or as per manufacturer s instructions Is the hearth for open fronted fires a minimum of 760mm wide and has 300mm projecting from the fire opening BS6871 or to manufacturer s instructions Mounting h...

Page 45: ...taller Details Name Company name Gas safe number Date of installation Your Details Name Address Post Code Telephone No Product Details Model 620 HD Serial No Date of Purchase This information can be found on the label attached to the packaging and on the data badge Where did you purchase this product Name Address Post Code Telephone No ...

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Page 48: ...bbed Liners Pre Fix Data Badge On Plate Burner Tray Firebox Assembly Air test Completed Grommet 1092 Glass Panel Silicone Strip 4818 Liners sides rear top AAA Batteries x 2 Remote Control Handset Owners Book Top Glass Retaining Bracket Fitted Nut Spinner 5435 Side Liner Retaining Brackets Fitted x 2 Oxy pilot Gap Checked Mains Lead Fitted Restictor Plate s With Label Embaglow 9v Transformer Bag of...

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