panthera CR500 Installation Manual Download | Manualshive

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PANTHERA MOTORSPORTS

PANTHERA CR500 E-START Installation guide

Hardwares

Botton socket head cap screw

Socket head cap screw

Flat socket head cap screw

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Summary of Contents for CR500

Page 1: ...2 CRF450x 110W Stator 3 CRF450x backward adapted flywheel 4 High strength flywheel adapter 5 One way clutch 6 Main starter gear 7 Needle bearing 8 Bolting nut and bearing holder 9 Panthera starter cover and cap 10 Sealed ball bearing 11 Crown starter gear 12 Intermediate gear 13 Sprocket guard and motor mounting 14 Starter relay ...

Page 2: ...PANTHERA MOTORSPORTS PANTHERA CR500 E START Installation guide Hardwares Botton socket head cap screw Socket head cap screw Flat socket head cap screw ...

Page 3: ... flywheel vent hole Use silicone or any other sealing compound that has oil sealing capability Figure 1 Vent sealing As you receive your unit the new CRF450X stator will be already bolted loctited and troque to its backplate Bolt the new stator unit to the cases with two button heap cap screw The stator plate as angle goes from 3 to 3 deg zero being in the middle position Figure 2 Stator installat...

Page 4: ...ure you don t feel any rubbing between the flywheel and the stator This can happen if the stator back plate is not properly sitting or sometime with after market stators that happen to be thicker One way clutch and ring gear If you have taken off the one way clutch and ring gear from the flywheel you can easily put it back on by pushing it on the flywheel with a clockwise rotation Bolting the flyw...

Page 5: ...e you will risk damaging the gears Do not forget to put the gasket on the cover Align the starter cover so that the flywheel bolting unit slides in the bearing inside the cover This bearing ensure that the main ring gear is at the exact right distance to the secondary gear Bolt the cover in place with standard honda flywheel cover bolts or any other M6x1 0 bolt you like Before putting the gears ba...

Page 6: ...am at the end of the document Connector are supplied for you to match the new stator connectors Battery The recommended battery is a lithium battery of at least 4 5 Ah and 250 cranking amp For those who will run the unit in very cold environment a lead battery with a 250 cranking amp capacity will work Starter relay The starter relay included in the kit can be place anywhere on the bike It is best...

Page 7: ...PANTHERA MOTORSPORTS PANTHERA CR500 E START Installation guide Wiring diagram ...

Page 8: ...ly must always be accomplished by a qualified mechanic Use the proper tools for every operation and always wear the proper personal protective equipment glass gloves etc The parts sold by Panthera Motorsports are often machined parts and are at risk of having sharp edges Always handle with care ...

Page 9: ...If you received an incorrect item we must be notified within 10 days of receipt of the shipment so that no extra charges will be incurred We will replace incorrect items and pay the additional shipping charge No returns of items will be accepted beyond 21 days of the original shipment date Return Shipping Instructions Return via prepaid mail only Insure shipment for full value of purchase Use orig...

Page 10: ...is not valued at the full purchase price A depreciated value will be estimated for used product Warranty excludes product that has been modified or where the product was improperly installed abnormally used or misused This limited warranty is in lieu of all other guarantees or warranties implied or expressed This includes without limitation any warranties or merchantability and fitment for a parti...

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