background image

 

- 4 – 

ZVP-PC-0068-00-R2 

THE UNIT HAS BEEN RUNNING FOR ANY 
LENGTH OF TIME, USE HEAT RESISTANT 
GLOVES WHEN WORKING ON THE 
CENTRIFUGAL SPEED LIMITER. 

 
5.4.3

 

Remove the centrifugal speed limiter housing. 

 

5.4.4

 

Inspect the centrifugal speed limiter brake shoe 
linings for wear and ensure that both brake 
shoes pivot freely, replace the brake shoes if 
worn. 

 

5.4.5

 

Inspect the internal braking surface of the 
housing for grooving and machine or replace if 
badly grooved. 

 

5.4.6

 

Check the front U seal and felt seal while the 
centrifugal speed limiter assembly is dismantled, 
it  is  advisable  to  change  both  seals  if  either  is 
worn. 

 

5.4.7

 

Clean the outer face of the front bearing of any 
dust residue. 

 

5.4.8

 

Reassemble. 

 

5.5

 

Spindle tube and bearings 

 
5.5.1

 

Remove both the rear base and seal retainer 
assembly and the centrifugal speed limiter 
housing assembly. 

 

5.5.2

 

Remove the rear circlip. 

 

5.5.3

 

Drive or press the spindle tube forward through 
the body. 

 

5.5.4

 

Extract or pull the bearings from the body. 

 

5.5.5

 

Reassemble. 

 

6.0

 

TROUBLE SHOOTING GUIDE 

 
6.1

 

Rotating nozzle head will not rotate or 
rotates slowly. 

 
6.1.1

 

Insufficient air pressure, check supply. 

 

6.1.2

 

Blocked blast nozzles, inspect and clear 
obstruction. 

 

6.1.3

 

Flanged wear sleeve has abrasive particles 
embedded, remove and replace. 

 

6.1.4

 

Damaged bearings, replace bearings. 

 

6.1.5

 

Check rear compression spring, if damaged 
replace. 

 

6.2

 

Rotating nozzle head rotates too fast. 
 

6.2.1

 

Centrifugal speed limiter brake shoes are worn 
out, replace. 

 

6.2.2

 

Check rear compression spring, if damaged 
replace.  

 

6.3

 

Vibration 

 
6.3.1

 

One blast nozzle is plugged, inspect and clear. 

 

6.3.2

 

Blast nozzles out of balance, i.e. one nozzle has 
worn more than the other or blast nozzles are 
not of the same type, inspect and replace. 

 

6.3.3

 

Tornado tool is loose in the carriage, inspect 
and tighten. 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for Tornado

Page 1: ...PRODUCT OPERATING MANUAL PANBLASTTM TORNADO INTERNAL PIPE BLASTING TOOL Manual Number ZVP PC 0068 00...

Page 2: ...SECTION 1 GENERAL INFORMATION 2 INTRODUCTION 3 INITIAL SETUP INSTRUCTIONS 4 OPERATING INSTRUCTIONS 5 MAINTENANCE 6 TROUBLE SHOOTING GUIDE 7 ASSEMBLIES PARTS LISTING EXPLODED VIEW...

Page 3: ...y service or maintenance work being carried out 1 3 6 All care must be taken by the operator s when lifting or moving equipment or components in order to prevent injury Blast pots must always be empti...

Page 4: ...Y RESULT IN SERIOUS INJURY OR DEATH 3 3 The Tornado tool is also supplied standard with the 19mm 3 4 small BSP NPSM Rotating Head BAC BA 0134 00 that suits the PanBlast Fine Thread Series ATN S Nozzle...

Page 5: ...back at a steady and even speed the speed of the retrieval determines the surface finish and coverage achieved 4 4 Continue with the blasting process until the lance has been fully retracted we recomm...

Page 6: ...entrifugal speed limiter housing assembly 5 5 2 Remove the rear circlip 5 5 3 Drive or press the spindle tube forward through the body 5 5 4 Extract or pull the bearings from the body 5 5 5 Reassemble...

Page 7: ...0 YAC PF 0352 00 NPT Plug 1 21 BAC NZ PB 0055 Blast Nozzle ATN 4S Alum Tungsten Short 2 22 BAC BA 0134 00 19mm 3 4 Small BSP NPSM Rotating Head 1 23 YAC FN 0368 00 Screw 4 24 YAC FN PB 0038 Flat Washe...

Page 8: ...6 ZVP PC 0068 00 R2 7 1 3 Tornado Internal Pipe Blasting Tool Set Exploded View...

Page 9: ...10 Kg 20 0 lbs BAC BA 0165 00 Tornado Large Range Carriage Set Items 1 3 4 5 9 60 Kg 21 16 lbs 7 2 1 Tornado Internal Pipe Blasting Tool Set Carriage Set Part List Item Stock Code Description Qty 1 YA...

Page 10: ...206 00 2 Tornado Large Rotating Head Assembly 0 80kg 1 76lbs 7 3 1 Tornado Internal Pipe Blasting Tool Set Large Rotating Head Parts List Item Stock Code Description Qty 1 BAC BA 0133 00 50mm 2 Contra...

Page 11: ...Stock Code Description Orifice Length Weight BAC NZ 0478 01 Blast Nozzle ATN 5T Aluminum Tungsten 8mm 5 16 75mm 3 0 24kg 0 93lbs BAC NZ 0482 01 Blast Nozzle ATN 6T Aluminum Tungsten 9 5mm 3 8 100mm 4...

Page 12: ...eight BAC NZ PB 0003 Blast Nozzle UTN 6 Urethane Tungsten 9 5mm 3 8 178mm 7 0 90kg 1 98lbs 7 5 1 UTN 6 Blast Nozzle Parts List Item Stock Code Description Qty 1 YAC NZ PB 0045 Nozzle Tungsten Carbide...

Reviews: