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Panasonic WORKIO DP-150, Service Manual

The Panasonic WORKIO DP-150, a versatile printing solution, comes with an easy-to-understand Operating Instructions Manual. This comprehensive manual, available for free download at manualshive.com, offers step-by-step guidance on setup, maintenance, and troubleshooting, ensuring maximum efficiency and productivity with this exceptional product.

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Ref.

No.

Part No.

Description

Q'ty Per

Unit

Page

No.

Numerical Parts Index

Numerical

Parts Index

17

24X13327MD

Inverter

7

9

1

CH48T46

Choke Coil (Except North America)

4

13

1

DNQ12A62R21A

Main Motor

5

1

1

EUKMBN782HA

High Voltage  PCB

5

14

1

FFPBL0016

Thermistor

11

40

1

FFPDF0343

Wire Terminal 1

9

10

1

FFPDF0345

Lamp Terminal 1

11

19

1

FFPDF0346

Lamp Terminal 2

11

15

1

FFPDF0347

Conductor Plate 2

11

18

1

FFPDF0348

Conductor Plate 1

11

16

1

FFPDN0025

Magnetic Roller

8

8

1

FFPDU0063

Discharge Brush

11

31

1

FFPET0018

Thermostat

11

17

2

FFPEV0131

Power Cord (for North America)

4

16

1

FFPEV0144

Power Cord (for Europe)

4

16

1

FFPEV0146

Power Cord (for Australia.)

4

16

1

FFPEV0152

Power Cord (for U.K.)

4

16

1

FFPEY0074

Wire

9

5

1

FFPFJ0039

Touch Ring

12

5

1

FFPGC0223

No.1Mirror

7

16

1

FFPGC0224

Reflector Mirror

7

17

1

FFPGC0225

No.2/3 Mirror

7

15

2

FFPGH01051

Drum Sheet

8

15

1

FFPHD0034

Pipe

8

19

1

FFPHG0058

Waste Toner Coil

8

12

1

FFPHJ0057

Ozone Filter

2

10

1

FFPHK1135

Cleaning Blade

8

6

1

FFPHK1136

Mylar 2

9

4

1

FFPHK1151

Rail Sheet Full Speed

6

10

2

FFPHK1152

Rail Sheet Half Speed

6

11

2

FFPHK1164

Mylar 1

9

1

1

FFPHK1169

Mylar

4

25

1

FFPHK1182

Corona Sheet 1

9

15

1

FFPHK1184

Corona Sheet 2

9

16

1

FFPHL0012B

Damper

6

4

1

FFPHP0828

Seal

8

4

2

FFPHP08292

Side Seal, L

8

30

2

FFPHP08302

Side Seal, R

8

5

1

FFPHP08331

Waste Toner Seal

8

29

1

FFPHP0837

Cleaning Sheet

8

16

1

FFPHP0838

Side Seal, F

8

22

1

FFPHP0839

Side Seal, R

8

23

1

FFPHQ0080

Coupling

8

10

1

FFPHS0041

Cleaner Cap

9

14

1

FFPJA0327

Base, F

9

3

1

FFPJA0328

Base, R

9

11

1

FFPJA0329

Terminal Cover, F

9

6

1

FFPJA0330

Terminal Cover, R

9

8

1

FFPJA0334

Insulation Sheet 4

3

4

1

Summary of Contents for WORKIO DP-150

Page 1: ...al Section DP 150 Parts Manual Section DP 150 2000 Matsushita Graphic Communication Systems Inc All rights reserved Unauthorized copying and distribution is a violation of law Service ManualDigital Co...

Page 2: ...ystems 1 4 1 5 Control Panel 1 5 1 6 Component Location 1 6 1 Outer View 1 6 2 Inner View 1 6 3 Fan Motor Location 1 7 4 Sensor Location 1 7 5 Solenoid Switch Location 1 8 6 PCB Location 1 8 1 7 Copy...

Page 3: ...Registration Adjustment 3 31 3 6 Updating the Firmware 3 32 Section IV PCB Connector and Signal Information 4 1 Glossary of Electrical Abbreviations 4 1 4 2 Main CPU PCB 4 3 4 3 LVPS PCB 4 13 Section...

Page 4: ...adio communications Operation of this equipment on a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his her own expense...

Page 5: ...Product complies with DHHS Rules 21 CFR Subchapter J in effect of date of manufacture Utsunomiya Tochigi Japan Product complies with DHHS Rules 21 CFR Subchapter J in effect of date of manufacture Ta...

Page 6: ...ks defeated AVOID EXPOSURE TO BEAM VORSICHT Unsichtbare Laserstrahlung wenn Abdeckung geoffnet und Sicherheitsverriegelung uberbruckt NICHT DEM STRAHL AUSSETZEN PELIGRO Cuando se abre y se invalida el...

Page 7: ...pe Lever det brugte batteri tilbage til leverrandoren CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent recommended by the manufacturer Dispose of...

Page 8: ...OCK IF THE CUT OFF PLUG IS INSERTED INTO ANY 13 AMP SOCKET If a new plug is to be fitted please observe the wiring code as shown below If in any doubt please consult a qualified electrician WARNING TH...

Page 9: ...ity Paper tray 250 sheets Sheet bypass 50 sheets 25 sheets when duplexing Copy Size Legal Letter R Invoice A4R A5 Exit Tray Capacity 200 sheets Ambient conditions Temperature 50 86 F 10 30 C Relative...

Page 10: ...tios Enlargement fixed ratio 1 29 For North America 1 41 Except North America Reduction fixed ratio 0 79 0 65 0 61 For North America 0 87 0 82 0 71 Except North America Zoom 50 to 200 by 1 step Contin...

Page 11: ...nsure high reliability and offers such advanced functions as toner save 2 Quick operation First copy time of 7 9 seconds 1 3 New Functions 1 Toner save mode This feature unable you to get higher copy...

Page 12: ...1 4 1 4 Systems Control panel Open close Right Cover Sheet Bypass Front Cover Paper Tray...

Page 13: ...IGHT CLEAR STOP 10 1 START C ENERGY SAVER 100 82 FLS B4 A4 FLS B4 A5 71 A4 A5 58 ZOOM 50 200 1 5 Control Panel DP 150 Auto Photo Select Key Display Energy Saver Key Clear Stop Key Exposure control Key...

Page 14: ...ansfer Roller Sheet Bypass Pick up Roller Sheet Bypass Feed Roller Sheet Bypass DFP Roller Registration Roller Paper Feed Roller 1 6 Component Location 1 Outer View 2 Inner View Control Panel Right Co...

Page 15: ...1 7 Introduction 3 Fan Motor Location Optics Drive Motor Exhaust Fan Main Motor 4 Sensor Location Optics Home Position Paper Tray Paper Pass Size Detection Toner Level Paper Exit...

Page 16: ...enoid Switch Location 6 PCB Location CCD Main CPU High Voltage Power Supply HVPS Lamp Inverter Control Panel LVPS ACD Paper Feed Solenoid Registration Solenoid Sheet Bypass Solenoid Power Switch Disch...

Page 17: ...on Fusing Cleaning Primary Charge Image Exposure Developing Drum surface approximately 680V DC Charge corona Drum Latent charge image Illumination Discharge lamp Heat roller Fuser lamp Paper Pressure...

Page 18: ...t store the cartridge in a hot and or humid area Shake the cartridge as illustrated several times and install it into the copier 3 Safety and hygiene Be careful not to inhale the toner Toner can easil...

Page 19: ...llows Motor name Driving method Driving unit Main motor DC24V driving Rotation of the photoreceptor drum Developer unit Paper feed unit Paper transport unit Fuser unit Paper exit unit Main motor Devel...

Page 20: ...egistration roller 2 Sheet bypass pick up Send the paper from the sheet bypass tray to roller the paper feed roller 3 Sheet bypass DFP roller Avoid feeding two sheets of paper at the same time 4 Regis...

Page 21: ...ss pick up roller touching the paper and the sheet bypass paper feed roller start rotating to send paper into the machine The paper advances then stops and forms a buckle skew correction at the regist...

Page 22: ...paper is properly registered at the registration rollers 4 Paper separation finger Avoid feeding two sheets of paper at the same time 5 Paper detecting sensor Detect paper in the paper feed tray 6 Reg...

Page 23: ...s Accordingly the paper feed solenoid is turned ON The paper feed roller starts rotating to send the paper in the tray to the registration rollers The paper separation fingers prevents double sheet fe...

Page 24: ...to detect the toner level The developing performance is enhanced by using mono component toner The developing unit also contains the recycling system Toner is collected and sent to the waste toner bo...

Page 25: ...r unit is connected to the machine with gears and linked with the mixing mill gear and transport screw gear to mix and transport toner The transport screw coupling is linked with the waste toner screw...

Page 26: ...the drum surface to prevent the toner that is scraped off by the cleaning blade from falling into the paper path 4 Collecting toner The waste toner from the drum is transported to the front of the ma...

Page 27: ...abnormally high temperature and shut off the power for the heater lamp 4 Fuser thermistor Temperature sensor Detect the surface temperature of the heat roller to control the temperature to the define...

Page 28: ...rom sticking to the heat roller The heat roller uses a halogen lamp as a heat source The temperature sensor thermistor is on the heat roller to control the heat roller temperature to the defined value...

Page 29: ...ted up by the heater lamp b When the heat roller reaches a specific temperature 302 F 150 C the main motor is turned ON and the heat roller and the pressure roller start rotating When the heat roller...

Page 30: ...essing unit in the control PCB of the main body When the laser beam equivalent to the image processing is emitted charge on the drum disappears Component name Description 1 Full speed unit Consist of...

Page 31: ...s are converted into electrical signals and transferred by the photo diode before being read out Signals of the even and odd pixels are read out independently to speed up the signal processing 4 Contr...

Page 32: ...l path length constant between the original and lens The fixed position of the full speed unit is determined by the full speed unit position detecting plate and the optics unit home position sensor Th...

Page 33: ...nd reaches the drum at the size of 42 3 microns per dot via f lens and two mirrors 3 The laser beams are emitted in the main scanning direction while the drum is rotating in the sub scanning direction...

Page 34: ...beam here to stabilize scanning and improve the beam convergence 4 Polygon scanner 1 The polygon scanner consists of the hexagon shaped mirror that converts laser beam to scanning beam To perform the...

Page 35: ...or 1 Detect the laser beams passing every scanning of each face of the polygon scanner to prevent the image position slippage on the next main scanning line to the minimum and to detect the laser beam...

Page 36: ...f the maintenance sufficiently which is not to repair the machine but to avoid problems Prepare the necessary parts and tools beforehand After the maintenance clean the machine surroundings and dispos...

Page 37: ...onsumables Make sure to use the correct screw sizes Do not mix them up Use toothed lock washer to install ground wires for electrical continuity Reassemble parts in the reverse sequence of the disasse...

Page 38: ...user unit Heat roller FFPMA0689 Pressure roller FFPMA06901 Pressure roller bushing FFPMQ0652 Heat roller bushing FFPMQ0653 Heat roller gear FFPMF1325 Separation finger FFPLK0391 Thermistor FFPBL0018 P...

Page 39: ...3 3 Cleaning Method Proceed to next page Heat Roller Pressure Roller Drum Transfer Roller Sheet Bypass Pick up Roller Sheet Bypass Feed Roller Sheet Bypass DFP Roller Registration Roller Paper feed Ro...

Page 40: ...cle Avoid slacks and kinks Avoid using cotton Tilt the developer unit by 45 with the magnet roller side up and rotate the roller counterclockwise several times When the toner on the lower frame sticks...

Page 41: ...Cloth 18 Ozone filter 19 Outer cover Cleaning position Tool solvent Description precaution In a dusty place clogging and jamming may occur before the machine reaches the defined replacement term Clea...

Page 42: ...Maintenance 3 7 3 4 Disassembly and Re assembly PM parts replacement procedure The replacement procedure is shown below Optics unit Fuser unit Developer unit Drum unit Paper Tray Sheet Bypass...

Page 43: ...pass paper feed roller Open the right cover Remove the sheet bypass paper feed unit cover with the screw driver 1 Remove the touch ring Remove the sheet bypass pick up roller Remove the sheet bypass p...

Page 44: ...tion roller registration roller bushing Open the right cover Take out the toner cartridge Take out the drum unit Remove the registration roller cover 3 2 1 1 Toner Cartridge Lock Knob Toner Cartridge...

Page 45: ...3 10 Remove the E rings front rear Move the bushing upside Remove the registration roller 5 1 2 3 2 1 3 Remove the Main motor Remove E rings 4 2 1 1 E Ring Registration Roller Main motor 2 1...

Page 46: ...ce 3 11 3 Replacement of the paper feed roller Remove the toner cartridge Remove the drum unit 6 2 1 1 Toner Cartridge Lock Knob Toner Cartridge Drum Unit 2 1 Tilt the unit NOTE Remove platen cover fi...

Page 47: ...3 12 Replace the paper feed roller 8 Paper feed Roller 1 2...

Page 48: ...ide seal F 3 Blade side seal R 4 Corona 5 Corona wire 6 Toner cartridge 7 Developer blade 8 Magnet roller 9 Magnet roller support R 10 Toner receiving sheet 11 Toner receiver support mylar Item Develo...

Page 49: ...cement of the drum cleaning blade blade side seal Open the front cover Open the right cover Take out the toner cartridge Take out the drum unit 1 2 1 1 Toner Cartridge Lock Knob Toner Cartridge Drum U...

Page 50: ...3 15 Remove the drum coupling F and R Turn them until they click Remove the drum 2 2 1 Drum Coupling Rear Drum Coupling Front Remove the blade fixing screw Remove the corona 1 screw 3 1 Gear Cover Cor...

Page 51: ...e Seal Front 2 Side Seal Rear 2 Replacement of the corona wire Perform the procedure 1 Remove the corona fixing screw Pull out the corona Remove the corona grid 3a and terminal cover 3b 5 2 1 Terminal...

Page 52: ...Toner Cartridge 1 3 Replacement of the side seal Take out the developer cartridge 7 1 Cartridge Rear Cover Magnetic roller Remove the cartridge rear cover Remove the magnet roller Replace the side sea...

Page 53: ...art name 1 Fuser lamp 2 Heat roller 3 Heat roller shaft 4 Bushing 5 Heat roller gear 6 Thermistor 7 Separation finger 8 Pressure roller 9 Pressure roller shaft Item Fuser unit 3 Fuser unit 6 1 7 9 5 4...

Page 54: ...lamp thermistor relay connectors Remove the screws on the fuser unit 2 screws 1 2 1 Remove the pressure unit 2 screws 2 1 1 3 4 5 1 2 Paper Feed Unit Cover Remove the fuser lamp Installing direction v...

Page 55: ...eplacement of the separation finger Perform procedure 2 Remove the separation finger springs Replace the three fingers 5 2 1 3 2 Separation Finger Finger Spring 3 4 Replacement of the pressure roller...

Page 56: ...Optics drive pully Item Optics unit 4 Optics unit 1 4 2 3 1 Replacement of exposure lamp LSU Enter the Service mode Perform F8 C00 Remove the upper right cover Remove the platen cover 1 2 1 3 5 3 Upp...

Page 57: ...e the full speed unit Replace the exposure lamp When assembling the unit Place the half speed unit in the middle and the full speed unit on the right and then fix the optics wire 2 1 Lamp Unit 2 Expos...

Page 58: ...00 Remove the right upper cover Remove the left and right cover Remove the rear cover 1 2 1 Remove the platen cover Remove 2 screws Remove the control panel 2 screws 1 connector 2 1 1 3 4 1 2 Remove t...

Page 59: ...3 24 Remove the LSU assembly 4 screws 6 Remove the optics unit assembly 7 screws 4 Remove the cable from the paper exit guide assembly Remove the paper exit guide assembly 5 2 1 1 2...

Page 60: ...Maintenance 3 25 3 Replace the CCD PCB Remove the lens unit cover Replace the CCD PCB Adjust the copier image with adjusting screws 2 1 3 1 3 3 2...

Page 61: ...ct the lead wire connector labeled CN20 to CN20 Connect the lead wire connector without a label to CN21 CN20 CN21 CN20 labeled 5 Replacement of the LVPS When connecting the power cord to the PCB conne...

Page 62: ...lamp Item Main body 5 Main body 1 Replacement of the transfer roller and Discharge lamp Open the right cover Remove the transfer roller releasing its fingers Remove the developer unit Remove the drum...

Page 63: ...unit Corona Toner level sensor Drum Exposure lamp Toner level sensor Developer unit Corona wire Platen glass Optics unit cleaning 1st 1st Toner level sensor cleaning 1st 1st Power Switch OFF ON 1st 2...

Page 64: ...he adjustment value Press Exposure key for value Press Start key Perform the procedure to and make sure the image density is adjusted correctly When re adjustment is required Perform the procedure to...

Page 65: ...tion below ONLY WHEN the side position is not adjusted correctly by the auto adjustment Perform the procedure to above Measure the interval between the left end of the paper and the black line at the...

Page 66: ...t When the image skew is shown left Figure 1 turn the screw front clockwise When the image skew is shown left Figure 2 turn the screw front counterclockwise 3 Skew Lead edge position adjustment Scanne...

Page 67: ...ch OFF Remove the rear cover Insert the Flash ROM Card into the copier card slot Panasonic logo side should be forwarded Turn the power switch ON Remove the Flash ROM card after copier warming up is c...

Page 68: ...ss paper size detecting signal 1 HFPS2 Bypass paper size detecting signal 2 HFSOL Bypass paper feed solenoid drive signal HPSN Lamp unit home position detecting signal HTTR Fuser Lamp ON OFF signal HV...

Page 69: ...oid drive signal PVCNT DC 24V ON OFF signal PVP DC 24V power supply RRSN Registration roller paper pass sensor detecting signal RRSOL Bypass registration solenoid drive signal SVCNT Scanner DC 24V ON...

Page 70: ...it sensor DC 5V power supply CN 1 7 GND Registration sensor 0V Ground CN 3 8 RRSN Registration sensor Paper detecting signal CN 2 9 VL Registration sensor DC 5V power supply CN 1 10 GND Paper detectin...

Page 71: ...PCB Key data latch clock CN401 5 6 Control panel PCB CN401 6 7 Control panel PCB CN401 7 8 KCLK Control panel PCB Key data shift clock CN401 8 9 GND Control panel PCB 0V Ground CN401 9 10 VL Control p...

Page 72: ...ON OFF signal CN 1 4 RRSOL Registration solenoid Solenoid drive signal CN 2 5 PVP Registration solenoid DC 24V power supply CN 1 6 PUSOL Pick up solenoid Solenoid drive signal CN 2 7 PVP Pick up sole...

Page 73: ...CNLSN 4 6 VIDEO LSU Video signal CNLSN 3 7 ADJUST LSU Laser A APC control signal CNLSN 2 8 GND LSU 0V Ground CNLSN 1 9 10 PVP LSU DC 24V power supply CNLSM 5 11 PGND LSU 0V Ground CNLSM 4 12 PMCNT LS...

Page 74: ...ve motor DC 24V power supply CN 9 3 LMB Optics drive motor Optics motor drive signal B CN 7 4 LMAB Optics drive motor Optics motor drive signal A CN 5 5 SVP Optics drive motor DC 24V power supply CN 3...

Page 75: ...gh voltage leak CN701 5 detecting signal 7 VREF HVPS Analog V reference signal CN701 4 0 to 6V 8 HVBCNT HVPS Bias ON OFF signal CN701 3 9 PGND HVPS 0V Ground CN701 2 10 PVP HVPS DC 24V power supply CN...

Page 76: ...V power supply CN 3 4 PVP HVPS DC 24V power supply CN701 7 5 ELP HVPS Discharge lamp ON OFF CN701 6 signal 6 TH1 HVPS Analog Fuser temperature detecting CN701 5 2 7 to 5V signal 7 TH2 HVPS 0V Fuser te...

Page 77: ...9 SCK CCD PCB Second shift clock CN801 12 10 FCK CCD PCB First shift clock CN801 11 11 SH CCD PCB Shift gate CN801 10 12 GND CCD PCB 0V Ground CN801 9 13 CCDALD CCD PCB D A load pules CN801 8 14 CCDA...

Page 78: ...PCB DC 3 3V power supply CN6 8 9 3 3V LVPS PCB DC 3 3V power supply CN6 7 10 GND LVPS PCB 0V Ground CN6 6 11 GND LVPS PCB 0V Ground CN6 5 12 VL LVPS PCB DC 5V power supply CN6 4 13 VL LVPS PCB DC 5V...

Page 79: ...SVP Inverter PCB DC 24V power supply CN1 1 CN16 Pin Signal Destination Status Function No Name 1 HFPS1 Bypass paper size Bypass paper size detecting detecting switch 1 signal 1 2 GND Bypass paper size...

Page 80: ...Name 1 AC1 Thermostat AC 120V AC 220 240V Red power supply 2 GND Fuser lamp AC 120V AC 220 240V White power supply CN3 Pin Signal Destination Status Function No Name 1 LP2 Choke Fuser AC 120V AC 220...

Page 81: ...7 10 GND CPU PCB 0V Ground CN6 6 11 GND CPU PCB 0V Ground CN6 5 12 VL CPU PCB DC 5V power supply CN6 4 13 VL CPU PCB DC 5V power supply CN6 3 14 CPU PCB CN6 2 15 VL_LSU CPU PCB DC 5V power supply CN6...

Page 82: ...g Set copier defaults F6 Adjustment and programming For adjustment F7 Electronic counter Counter information F8 Copier operating adjustment Perform sub operation for adjustment F9 Service mode Perform...

Page 83: ...select key Paper Tray key and one key sequentially to move to the F mode Press Auto Photo select key and Clear Stop key for cancellation ATTENTION When the F4 mode is performed the parameter of the i...

Page 84: ...OFF Paper passing ON No paper Disconnected b Reserved c Home position sensor OFF Home position ON Normal Disconnected d Polygon motor lock detection OFF Synchronized ON Not synchronized C09 a Fan mot...

Page 85: ...erved C61 Polygon motor control No time limit C62 Main motor control No time limit C63 C64 Reserved C65 Exhaust fan control No time limit C66 Optics lamp control 30 sec ON C67 Reserved C68 Registratio...

Page 86: ...0 Not installed 4 A4R 5 B5 6 B5R 13 for N A For the main body 7 A5 8 FLS1 9 FLS2 11 LEGAL 4 except N A 13 LETTER R 14 INVOICE 15 Reserved 16 Reserved C16 C22 Reserved C25 Drum inferiority correction 0...

Page 87: ...Advanced Delayed 0 5mm 9 to 0 C09 Trail edge timing of copy Adjustment of black line at enlargement 0 Advanced Delayed 0 425mm 9 to 15 C10 C16 Reserved C17 Grid standard voltage Adjustment of the stan...

Page 88: ...uto exposure for the Adjustment of the auto exposure control 0 text photo mode 99 to 99 C60 Text Photo mode contrast Adjustment of the contrast 0 week strong 2 to 2 C61 Photo mode contrast Adjustment...

Page 89: ...mit is 99999 C05 C09 Reserved C10 Sheet bypass total count Total count of paper from the sheet bypass C12 C20 Reserved C21 Copy print count Total count of copy paper C24 C98 Reserved C99 Electronic co...

Page 90: ...the be cleared move is completed No keys will be accepted after the lamp unit is locked NOTE The power switch can cancel this mode automatically and clear the error or jam code C10 Drum charge voltage...

Page 91: ...sion Confirmation of the software version 7 F9 Service mode The missing code number is Not Used Code Item Description After press the start key the firmware version indicates first three digits and la...

Page 92: ...over closed 2 Contact failure of the right cover open close sensor connector 3 Right cover open close sensor malfunction 4 Contact failure of the low voltage power supply PCB connector 5 Low voltage p...

Page 93: ...ller paper pass sensor is NOT turned OFF within the defined time after the registration roller is turned ON J33 The registration roller paper pass sensor still remains ON Jam remains J40 The paper exi...

Page 94: ...the machine or some problems occur the copier stops the operation and the error indication E code appears on the LCD Regarding the error indication you see E1 to E5 error origin block and the number...

Page 95: ...defined time despite the assignment to work E5 42 Total counter error Counter cable is disconnected E5 50 FIFO operation error Detect the operation failure of FIFO E5 55 PM2 error PM2 stops abnormally...

Page 96: ...DT FCK SCK RS1 CCDACLK CCDALD GND VOUTO 7 6 5 4 3 2 1 12V AGND 12V GND GND VL 1 2 3 PGND PGND CN16 RS2 LPCNT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CN 801 CCD PCB 8 7 6 5 4 3 2 1 5 4 3 2 1...

Page 97: ...ection 10 7 Fuser Unit 11 8 Right Cover Section 12 9 Paper Tray 13 10 Sheet Bypass 14 11 Cables 15 12 Maintenance Chart 16 13 Numerical Parts Index 17 23 Covers Frame Optics Unit Toner Cartridge Drum...

Page 98: ...n A B C D indicates the parts replacement frequency A Most frequently used PM parts B Frequently used C Occasionally used D Hardly used 1 Information contained in this Parts manual is subject to chang...

Page 99: ...1 Covers Covers Back to Index 1 2 3...

Page 100: ...Ref No Part No Description Q ty Per Unit Com mon Remarks 1 Cover Covers 1 FFPNA0755 Platen Cover 1 N D 2 FFPXK01S01 Platen Glass Ass y 1 N D 3 FFPNA07572 Control Panel Guide Cover 1 N D...

Page 101: ...2 Covers Covers Back to Index 1 2 4 6 7 3 10 9 8 5...

Page 102: ...NA07512 Rear Cover 1 N D 3 FFPNA0750 Right Upper Cover 1 N D 4 FFPNA07482 Front Cover 1 N D 5 FFPNA07492 Left Upper Cover 1 N D 6 FFPNA07522 Paper Exit Cover 1 N D 7 FFPNA07531 Paper Exit Support Guid...

Page 103: ...3 Covers Covers Back to Index 1 2 9 4 6 10 3 0 5 7 8...

Page 104: ...cation Plate V 1 N D 2 FFPNA0754 Control Panel Cover 1 N D 3 FFPLB0211 Key Top D 1 N D 4 FFPJA0334 Insulation Sheet 4 1 N D 5 FFPWB0667 PCB Control Panel 1 N B 6 FFPNA0758 Control Panel Rear Cover 1 N...

Page 105: ...4 Frame Frame Back to Index 1 15 16 13 12 18 19 2 3 10 14 11 6 5 4 3 7 8 9 17 20 26 27 25 22 23 23 21 24 24 NOTE The Part s marked with is are not available...

Page 106: ...wer Cord Bracket 1 N D 13 CH48T46 Choke Coil Except North America 1 N D 14 FFPWC1922 AC Cable 1 N D 15 NC176F63512 AC Inlet 1 N D 16 FFPEV0131 Power Cord for North America 1 N D 16 FFPEV0152 Power Cor...

Page 107: ...1 14 15 2 3 5 16 11 4 6 7 8 10 9 13 21 18 17 20 19 12 5 Frame Frame Back to Index...

Page 108: ...1 N D 9 FFPMF1285 Fuser Idle Gear A 1 N D 10 FFPMF1286 Fuser Idle Gear B 1 N D 11 FFPMF1284 Screw Gear 1 N D 12 FFPMF1287 Paper Exit Gear 2 N D 13 FFPMV0050 Polyslider 1 N D 14 EUKMBN782HA High Voltag...

Page 109: ...6 Optics Unit Optics Unit Back to Index 25 26 23 24 20 28 29 1 2 27 3 4 6 7 5 8 9 10 11 19 12 13 14 13 15 10 11 20 21 22 17 19 18 16...

Page 110: ...Half Speed 2 N D 12 FFPMB0240 Half Speed Drive Pulley 1 N D 13 FFPMD0027 Wire Drum 2 N D 14 FFPLG1775 Drive Shaft 1 N D 15 FFPMQ0540 Bearing 1 N D 16 FFPKF15621 Rail Front 1 N D 17 FFPMW0050 Scanner W...

Page 111: ...7 Frame Back to Index Optics Unit 1 15 15 22 2 3 4 5 6 6 7 14 16 17 19 20 18 21 9 10 11 12 13 11 12 8 8 7...

Page 112: ...g F 2 N C 8 FFPKD1671 Belt Holder Full Speed 2 N D 9 24X13327MD Inverter 1 N D 10 HCSN8PYG318 Optics Lamp 1 N B 11 FFPKD1670 Lamp Holder 2 N D 12 FFPKM0341 Scanner Slider 3 N D 13 FFPKB1044 Full Speed...

Page 113: ...8 Toner Cartridge Drum Unit Back to Index Toner Cartridge drum Unit 1 2 3 4 30 5 6 8 14 9 10 11 12 13 15 7 7 4 16 17 18 19 20 21 21 24 26 22 23 25 27 28 29 33 32 31...

Page 114: ...1 N D 13 FFPMQ0647 Bushing 1 N D 14 FFPKD1641 Drum Support F 1 N D 15 FFPGH01051 Drum Sheet 1 N D 16 FFPHP0837 Cleaning Sheet 1 N D 17 FFPKD1643 Toner Tray 1 N D 18 FFPKB10271 Drum Frame 1 N D 19 FFPH...

Page 115: ...7 8 11 9 10 0 1 2 3 5 6 12 13 14 4 16 15 9 Corona Unit Back to Index Corona Unit...

Page 116: ...4 FFPHK1136 Mylar 2 1 N D 5 FFPEY0074 Wire 1 N C 6 FFPJA0329 Terminal Cover F 1 N D 7 FFPKS1257 Grid 1 N D 8 FFPJA0330 Terminal Cover R 1 N D 9 FFPLP1180 Spring 1 N C 10 FFPDF0343 Wire Terminal 1 1 N...

Page 117: ...10 Paper Feed Section Back to Index Paper Feed Section 1 6 6 2 7 4 8 9 10 11 12 13 15 16 17 4 18 6 19 20 27 23 31 32 24 22 21 25 14 2 3 4 5 33 6 34 35 36 30 37 37 38 26 29 28 39...

Page 118: ...DS 06A 84 Solenoid 1 N C 18 FFPMF1321 Cam Clutch Gear 1 N D 19 FFPLT01431 Ratchet Sleeve B 1 N D 20 FFPLJ01123 Cam 1 N D 21 FFPLG1762 Pick Up Roller Shaft 1 N D 22 FFPMA0685 Bypass Pick Up Roller 1 N...

Page 119: ...11 Fuser Unit Back to Index Fuser Unit 1 34 2 8 40 3 4 4 7 6 5 6 6 9 10 10 12 12 13 20 22 0 18 17 14 11 41 23 21 15 16 19 36 32 37 39 38 35 33 32 31 24 24 30 32 27 26 25 29 28 29 28 28 28 24 13...

Page 120: ...ermostat 2 N C 18 FFPDF0347 Conductor Plate 2 1 N D 19 FFPDF0345 Lamp Terminal 1 1 N D 20 FFPKF15641 Guide Paper Jam 1 N D 21 FFPKP0106 Heat insulating Felt 1 N D 22 FFPKF15422 Fuser Entry Guide 1 N D...

Page 121: ...12 Right Cover Section Back to Index Right Cover Section 1 2 3 4 5 6 17 8 8 10 11 22 11 13 12 16 15 14 23 19 20 7 21 18 9 12...

Page 122: ...9 FFPLP11781 Transfer Shaft Sponge Terminal 1 N C 10 FFPMA0677 Transfer Roller 1 N D 11 FFPMQ0645 Bushing 2 N D 12 FFPMA06831 Idle Registration Roller 4 N D 13 FFPLG1756 Idle Registration Roller Shaft...

Page 123: ...13 Paper Tray Back to Index Paper Tray 1 13 2 3 3 4 6 5 9 8 10 11 12 7 14...

Page 124: ...902 Separation Nail R 1 N D 5 FFPLP11921 Stopper Spring 1 N C 6 FFPKF1540 Bottom Plate Stopper 1 N D 7 FFPLP1191 Paper Tray Rear Spring 1 N C 8 FFPLK03892 Separation Nail F 1 N D 9 FFPQA02054 Paper Tr...

Page 125: ...14 Sheet Bypass Sheet Bypass Back to Index 1 2 3 4 5 0 7 6 8...

Page 126: ...Bypass Tray Ass y 1 N D 1 FFPND01694 Bypass Tray Cover 1 N D 2 FFPKF1536 Bypass Guide F 1 N D 3 FFPMF0829 Pinion 1 C D 4 FFPWE0068 Bypass Sensor Ass y 1 N D 5 FFPKR19751 Sensor Mounting Bracket 1 N D...

Page 127: ...15 Cables Cables Back to Index CN13 CN6 CN3 CN1 CN9 CN10 CN12 CN16 CN14 CN5 CN2 CN8 CN7 CN4 1 1 5 6 7 8 9 2 3 4 10 11 12 1...

Page 128: ...enoid Cable 1 N D CN3 Sheet Bypass Pick up Paper Feed Registration Solenoids and Exhaust Fan 7 FFPWC1898 TEN Cable 1 N D CN10 Toner Level Drum Virgin Detecting Sensors and Discharge Lamp 8 FFPWC1904 O...

Page 129: ...Heat roller FFPMA0689 Pressure roller FFPMA06901 Pressure roller bushing FFPMQ0652 Heat roller bushing FFPMQ0653 Heat roller gear FFPMF1325 Separation finger FFPLK0391 Thermistor FFPBL0018 Paper feed...

Page 130: ...1 FFPFJ0039 Touch Ring 12 5 1 FFPGC0223 No 1Mirror 7 16 1 FFPGC0224 Reflector Mirror 7 17 1 FFPGC0225 No 2 3 Mirror 7 15 2 FFPGH01051 Drum Sheet 8 15 1 FFPHD0034 Pipe 8 19 1 FFPHG0058 Waste Toner Coil...

Page 131: ...Mirror Rear 7 21 1 FFPKD1674 Lamp Cable Holder 6 24 1 FFPKD1675 CCD Cable Holder 6 1 1 FFPKD1678 DFP Pressure Plate 4 26 1 FFPKE11481 Right Cover 12 2 1 FFPKE1154 Cable Cover 12 21 1 FFPKE1159 Side C...

Page 132: ...dle 12 22 1 FFPKS1257 Grid 9 7 1 FFPKS12591 Right Lock Plate 4 5 1 FFPKU0202 Support Stay 4 7 1 FFPLA0110 Paper Jam Release Knob 11 39 1 FFPLA01132 Developer Pressure Knob 8 27 1 FFPLB0211 Key Top D 3...

Page 133: ...n Spring 6 6 1 FFPLP1216 Wire Tension Spring 6 19 2 FFPLP12251 DFP Pressure Spring 4 24 2 FFPLQ0496 Developer Bias Terminal Plate 8 2 1 FFPLQ05011 Lock Plate Spring 4 6 1 FFPLQ0507 No 1Mirror Spring F...

Page 134: ...5 Exit Roller Gear 11 34 1 FFPMF1297 Magnetic Roller Gear 8 7 2 FFPMF1301 Idle Gear 3 8 3 1 FFPMF1303 Screw Gear 1 8 24 1 FFPMF1313 Clutch Gear 10 5 1 FFPMF1314 Registration Clutch Gear 10 8 1 FFPMF13...

Page 135: ...s Tray B 14 7 1 FFPNH0074 Platen Hinge 2 1 1 FFPPA04569 Control Panel Indication Plate V 3 1 1 FFPQA02042 Bypass Tray A 14 6 1 FFPQA02054 Paper Tray Frame 13 9 1 FFPQG00783 Paper Tray Guide Rear 13 12...

Page 136: ...y 8 28 1 FFPXG64S00 Corona Ass y 9 0 1 FFPXK01S01 Platen Glass Ass y 1 2 1 FFPXK02S00 CCD PCB Ass y 6 25 1 FFPXQ02S001 Solenoid Bracket C Ass y 10 15 1 FFPXQ04S00 Paper Feed Roller Shaft Ass y 10 36...

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